Zmde Robust Welding Robot Arm for MIG Welding Steel H Beam Production

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE's Cutting-Edge Welding Robot Arm is specially engineered for H and T Beam Production Lines. This industrial marvel features ground rail welding with precise 6-axis control, offering unmatched efficiency for TIG welding steel H beams. Trust the Robust Welding Robot Arm for superior performance and reliability.

(Please note that slight variations may exist between the actual product and the displayed images.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld Identification and Welding of H/T Beam Accessory Plates

Applicable Industry
>>Steel Structure Industry, Assembly Building, Bridge Engineering, Shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Tailored for multiple batches and small batch welding needs, our robot arm seamlessly welds a variety of plates.
2. Effortless, teach-free programming: With welding attitude, searching attitude, and null shift path all computed by advanced software, manual input is minimized, making the process smarter.
3. Integrated model import, automatic weld seam extraction, and analysis, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing cutting-edge digital twin technology, achieve synchronous movements between the virtual and real robot, ensuring high precision and intelligence.
5. Features a comprehensive welding process library, supporting custom processes and manual imports of templates, adaptable to complex workpiece welding.
6. Equipped with production data statistics, enabling remote real-time monitoring and progress tracking through a mobile app, enhancing intelligence.
7. Integrated with the MES system, allows scanning of workpiece QR codes or inputting drawing numbers to download files directly to the offline intelligent platform, eliminating the need for USB drives for file transfers.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing ensures the robot travels the shortest possible empty distance, maximizing efficiency.
2. Dual localization with BAYKAL composite vision sensor for enhanced accuracy.
3. Offline programming capability with built-in welding processes and automatic obstacle avoidance algorithms to quickly generate optimal welding paths.
4. Customizable torch attitude settings based on actual welding requirements, automatically calculated to ensure precise robot trajectories.
5. Advanced welding seam tracking system combines feed-forward and feedback mechanisms for superior recognition accuracy.
6. Automated generation of torch attitude (angle), supporting auto-calculated welding and position-finding attitudes, visualized on the software interface.
7. Real-time modification of torch attitude (push-pull angle) on an intelligent platform, simplifying individual adjustments for ease of operation.
8. Supports batch generation of weld seams, eliminating repetitive tasks and saving time during offline programming.

> Long Service Life and Easy Maintenance <

1. Internalized pipeline design within the robot body prevents risks associated with hanging wires.
2. Independent air duct design adapts to high dust environments, offering anti-interference and high temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust, with a multi-point lubrication system to prolong slider life.
4. Features collision detection and singularity avoidance technologies to enhance equipment longevity.
5. Intelligent path adjustment to avoid welding gun collisions, automatically bypassing obstacles to reduce collision risks.

> Cost Savings and Enhanced Weld Quality <

1. Achieve substantial savings on manual welding costs and maintain personnel stability, reducing the risk of turnover.
2. Significantly minimize size errors, plate surface unevenness, and other imperfections, drastically lowering the welding scrap rate and enhancing overall precision.
3. Efficiently mitigate issues such as bar and plate shear angle errors, and problems arising from artificial riveting, such as inconsistent weld start and end points and uncontrollable weld length changes.
4. Benefit from breakpoint positioning to resume processing seamlessly and customize the arc start distance. It supports weld interruptions and connections over weld hole positions, ensuring reliable joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This welding robot features a distinctive hollow structure in its arms and wrists, with built-in welding cables. Its compact design enables effortless welding in confined spaces. The robot is lightweight, dust-proof, and drip-proof, ensuring high safety standards. Additionally, it comes with a protective body cover, making it dependable even in harsh environments.

Offering a vast working space, rapid running speeds, and high repeat positioning accuracy, this robot is perfect for applications requiring outstanding weld quality. It thrives in various challenging conditions, consistently delivering high-quality results while ensuring efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the assembly building intelligent equipment industry. A proud high-tech enterprise recognized as one of the national specialization, speciality, and new 'small giants,' ZMDE excels in research, development, manufacturing, sales, and service. Our core industry expertise lies in the creation of cutting-edge steel structure assembly building intelligent industrial mother machines and the pioneering industry IoT solutions.Our expertise is seamlessly integrated across two main domains: the intelligent control system and the industry IoT.
Our headquarters is strategically located in the Lingang New Area, Pudong New District, Shanghai. This hub houses the Research Institute of Artificial Intelligence for Assembled Buildings, sprawling over 32,000 square meters. This institute is dedicated to managing the company's operations and spearheading the research and development of high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is a powerhouse of innovation focused on the research, development, and production of intelligent industrial mother machines specifically designed for steel beams in assembled buildings.Additionally, the Shandong base specializes in developing intelligent industrial mother machines for the walls of assembled buildings, ensuring comprehensive solutions for modern construction needs.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)