Zmde High-Performance Welding Robot Arm for Structural Steel Manufacturing

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE's Premier Industrial Welding Robot Arm is designed for H T Beam Production Lines, featuring Ground Rail Welding capabilities. This advanced 6-axis control TIG welding system is specifically engineered for steel H-beam manufacturing, ensuring superior precision and efficiency.

(Please note that there may be slight differences between the actual product and the depicted images.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precision welding of H/T beam accessory plates, ensuring flawless assembly.

Applicable Industry
>>Perfectly suited for the steel structure industry, assembly building, bridge engineering, shipyards, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Ideal for both large and small batch welding needs, capable of handling a variety of plate types with exceptional accuracy.
2. Teach-free programming: The software calculates welding attitudes, search attitudes, and null shift paths, reducing manual programming and boosting intelligence.
3. Seamless model import, enabling automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing cutting-edge digital twin technology, it synchronizes the robot's movement in software and the actual workstation, achieving a high level of intelligence.
5. Comprehensive welding process library supports customized processes and manual template imports, adapting to varied complex workpiece welding scenarios.
6. Real-time production data statistics with remote viewing via mobile apps, providing instant processing progress updates and enhanced intelligence.
7. Integrated with the MES system, enabling workpiece QR code scanning or drawing number input to download files directly from the server, eliminating the need for USB flash drives.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing with the shortest possible empty travel distance for the robot, enhancing efficiency.
2. Dual localization mode with BAYKAL composite vision sensor for superior accuracy.
3. Offline programming with a built-in welding process and automatic obstacle avoidance algorithm for quick welding path generation.
4. Software automatically calculates the robot welding trajectory based on the torch attitude requirements, tailored to actual welding process demands.
5. Advanced welding seam tracking system combining feed-forward and feedback for heightened recognition accuracy.
6. Automatic generation and visualization of welding torch attitudes (torch angles) within the software interface, supporting precise calculation of welding and position-finding attitudes.
7. Real-time modification of the welding torch attitude (push-pull angle) through an intelligent operation platform, offering convenience and adaptability.
8. Batch generation of weld seams saves time by eliminating the repetition of similar operations, streamlining offline programming.

> Long Service Life and Easy Maintenance <

1. Integrated pipeline design within the robot body eliminates the risk of hanging wires, ensuring safer operation.
2. Independent air duct design withstands high dust environments, providing anti-interference and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear, while a multi-point lubrication system extends the slider's service life.
4. Equipped with collision detection and singularity avoidance, prolonging the equipment's lifespan.
5. Intelligent path adjustment to avoid interference or collision with the gun attitude, minimizing collision risks and enhancing operational safety.

> Transformative Cost Savings and Superior Weld Quality <

1. Achieve significant savings on manual welding costs while ensuring personnel stability and minimizing worker turnover issues.
2. Dramatically reduce size errors, surface unevenness, and other common fabrication issues, thereby markedly decreasing the welding scrap rate.
3. Skillfully avoid bar and plate shear angle errors and inconsistencies caused by artificial riveting. Address uncontrollable weld start and end points, and rectify variations in weld lengths with precision.
4. Benefit from breakpoint positioning for seamless continuation of processing. Customize arc start distance for optimal results, and ensure robust weld joints by managing interruptions and connections over weld holes, significantly enhancing weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a cutting-edge design with hollow structure arms and wrists, integrating built-in welding cables. Its compact form factor enables flawless welding operations in confined spaces. With attributes like being lightweight, dust-proof, and drip-proof, this robot guarantees superior safety standards. The protective body cover adds to its reliability, making it an ideal choice for tough environments.

With an expansive working area and rapid operational speeds, coupled with exceptional repeat positioning accuracy, this robot is perfect for demanding welding applications. It excels in various challenging operational conditions, delivering consistent, high-quality welds while ensuring efficiency and safety are never compromised.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of intelligent assembly building equipment. As a distinguished high-tech enterprise, recognized nationally for our specialization and excellence, we are proud to be among the elite 'small giants.' Our core expertise lies in the development, manufacturing, sales, and service of state-of-the-art steel structure assembly building industrial mother machines and cutting-edge Industrial IoT systems.Our business thrives on two pivotal pillars: intelligent control systems and the assembly of building industrial mother machines.
Strategically headquartered in the Lingang New Area of Pudong New District, Shanghai, our expansive facility spans 32,000 square meters. This hub is home to our Research Institute of Artificial Intelligence for Assembled Buildings, where we spearhead the management and development of advanced core technologies in AI for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in the Weicheng District of Weifang City, serves as our primary research, development, and production center for intelligent industrial mother machines. Here, we specialize in the sophisticated manufacturing of steel beams and intelligent industrial systems for assembled building walls.Continuing our mission, our Shandong base is dedicated to pioneering intelligent industrial mother machines for both steel beams and walls in assembled building applications.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)