Zmde Powerful 6 Axis Welding Robot for Precision Metal Fabrication Tasks

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Introducing the ZMDE Hot Industrial Welding Robot Arm - your ultimate solution for H T Beam Production Lines. This advanced welding robot, designed for both ground rail and industrial applications, features robust 6-axis control. Perfect for TIG welding steel H beams with unmatched precision and efficiency.

(Please note, actual product may vary slightly from the depicted image.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for varied batch sizes and small-scale welding needs, the robot efficiently handles a diverse range of plates.
2. Teach-free programming: Welding attitudes, search attitudes, and null shift paths are all calculated by advanced software, significantly reducing manual programming and enhancing intelligence.
3. Model import capabilities allow for automatic extraction and analysis of weld seams, seamlessly integrating with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing cutting-edge digital twin technology, this robot achieves synchronized movements both in software and in the real workstation, ensuring high-level intelligence.
5. Comprehensive welding process library supports customized processes and manual imports, adapting to the complex welding needs of diverse workpieces.
6. Equipped with production data statistics, it supports remote viewing via mobile apps, providing real-time updates on processing progress for enhanced intelligence.
7. Integrated with MES systems, you can scan workpiece QR codes or input drawing numbers from the server's model library to download necessary files directly to the offline intelligent platform, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Efficiently automatic sequencing with minimal empty travel distance for the robot.
2. Features dual localization mode and BAYKAL composite vision sensor for precision.
3. Offline programming function includes built-in welding processes with an automatic obstacle avoidance algorithm for rapid welding path generation.
4. Software automatically calculates the robot welding trajectory based on actual welding process requirements and torch attitude settings.
5. Advanced welding seam tracking system combines feed-forward and feedback for superior recognition accuracy.
6. Automatically generates torch attitude (angle) calculations, visualized in the software interface for intuitive use.
7. Real-time modification of the torch attitude (push-pull angle) through an intelligent operation platform allows for convenient adjustments.
8. Supports batch generation of weld seams, eliminating repetitive manual input and saving significant offline programming time.

> Long Service Life and Easy Maintenance <

1. Built-in pipeline within the robot body eliminates the risk of hanging wires.
2. Independent air duct design adapts to high-dust environments, providing anti-interference and high temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust wear, while a multi-point lubrication system extends the slider's service life.
4. Features collision detection and singularity avoidance, enhancing equipment longevity.
5. Intelligent path deviation to prevent collision risks with the gun, ensuring safer operation.

> Unparalleled Cost Savings and Superior Weld Quality <

1. Drastically reduce expenses associated with manual welding, ensuring a stable and reliable workforce.
2. Minimize size discrepancies, surface unevenness, and other critical issues, substantially lowering the welding scrap rate.
3. Effectively avoid bar and plate shear angle errors, as well as manual riveting inconsistencies that result in unpredictable weld start and end points, ensuring consistent weld lengths and controllable outcomes.
4. Support breakpoint positioning for seamless continuation of processing, allowing for customized arc re-ignition distances. Enable consistent welds over interrupted sections and weld holes to ensure reliable joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a sophisticated design with hollow structure arms and wrists, integrating built-in welding cables. Its compact profile enables effortless welding in confined spaces. This lightweight, dust-proof, and drip-proof robot is equipped with a protective body cover, ensuring reliable operation even in harsh environments.

Offering expansive working space and rapid running speeds, with exceptional repeat positioning accuracy, this robot is perfect for demanding welding applications that require premium weld quality. It excels in various challenging conditions, delivering consistent, high-quality results while maintaining exceptional efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands as a pioneering high-tech enterprise, excelling in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a 'national specialization, speciality, and new small giants enterprise,' our core industry encompasses state-of-the-art steel structure assembly building industrial mother machines and industry-leading IoT andintelligent control systems, forming two pivotal pillars of our innovation.
Our headquarters in Lingang New Area, Pudong New District, Shanghai, spans an impressive 32,000 square meters and hosts the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This facility primarily oversees the company's management and spearheads the R&D of advanced core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams andwalls of assembled buildings, cementing our leadership in the intelligent industrial machinery sector.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)