Zmde Heavy-Duty Steel Beam Welding Arm for Industrial Applications

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

 

(Please note that there may be slight differences between the actual product and the images displayed.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Perfect for multiple batches and small batch welding needs; can efficiently weld a variety of plates.
2. Teach-free programming: Software calculates welding attitude, searching attitude, and null shift path, significantly reducing manual programming and enhancing intelligence.
3. Seamless model import with automatic extraction and analysis of weld seams; integrates with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizes cutting-edge digital twin technology to synchronize the robot's movements in both software and the real workstation, ensuring high intelligence.
5. Features a comprehensive welding process library supporting custom processes and manual template imports, adaptable to various complex workpieces.
6. Includes production data statistics function; supports remote viewing via mobile app for real-time progress tracking, increasing operational intelligence.
7. Integrated with the MES system, allowing QR code scanning or drawing number input to download workpiece models directly to the offline intelligent platform, eliminating the need for USB drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing with the shortest empty travel distance for the robot.
2. Dual localization mode using BAYKAL composite vision sensor.
3. Offline programming with built-in welding processes and automatic obstacle avoidance algorithm for quick path generation.
4. Automatically calculates the robot welding trajectory based on torch attitude requirements, adhering to scene-specific parameters.
5. Advanced welding seam tracking system combining feed-forward and feedback for enhanced recognition accuracy.
6. Supports automatic generation and visualization of welding torch attitude (torch angle) and position-finding attitudes in the software interface.
7. Enables real-time modification of welding torch attitude (push-pull angle) through an intelligent operation platform, enhancing convenience.
8. Facilitates batch generation of weld seams, saving significant time in offline programming operations by eliminating repetitive steps.

 

> Long Service Life and Easy Maintenance <
1. Built-in pipeline within the robot body, eliminating the risk of hanging wires.
2. Features an independent air duct design, suitable for high dust environments, with anti-interference and high-temperature resistance capabilities.
3. Fully enclosed floor track protects against welding spatter and dust, with a multi-point lubrication system extending the slider's service life.
4. Enhanced with collision detection and singularity avoidance, significantly extending the equipment's service life.
5. In the event of interference or collision with the gun attitude, our system ensures that the welding path is not generated. It will automatically maneuver away from the obstacle, significantly reducing the risk of any collision with the gun.

> Cost Savings and Improved Weld Quality <
1. Eliminate the expenses associated with manual welding. Our system ensures personnel stability, minimizing the risk of workforce attrition.
2. Dramatically reduce size errors and surface unevenness of the plates, thereby slashing the welding scrap rate considerably.
3. Efficiently navigate around errors in bar and plate shear angles, and inconsistencies arising from manual riveting. This ensures uniform weld start and end points, maintaining consistent weld lengths.
4. Support for breakpoint positioning allows for continued processing and customization of the arc reinitiation distance. It also seamlessly handles weld interruptions and reconnections over weld hole positions, guaranteeing reliable joints and enhanced weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot features an innovative design with hollow arms and wrists that encompass built-in welding cables. Its compact structure enables seamless operation in confined spaces. Lightweight and protected against dust and drips, this robot prioritizes safety and durability with a robust protective body cover, making it ideal for demanding environments.

With a generous working space and rapid operational speeds, this robot offers high repeat positioning accuracy, perfect for applications requiring unmatched weld quality. Its versatility and reliability in challenging conditions ensure consistent, high-quality results while maintaining exceptional efficiency and safety.

Company Profile

 

ZMDE Co., Ltd., founded in 2013, stands as a beacon of innovation in the field of assembly building intelligent equipment. Specializing in research and development, manufacturing, sales, and service, we are proud to be recognized as one of the nation's distinguished 'small giants' enterprises. Our expertise lies in the core industries of intelligent industrial mother machines for steel structures and Industrial IoT solutions.
Our technological prowess is anchored by two main pillars: our intelligent control systems and cutting-edge industrial IoT solutions.
Strategically headquartered in the Lingang New Area, Pudong New District, Shanghai, our facility spans an impressive 32,000 square meters. It houses the Research Institute of Artificial Intelligence for Assembled Buildings, where we focus on managing company operations and pioneering high-end core technologies in Artificial Intelligence, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, excels in the research, development, and production of intelligent industrial mother machines, specifically designed for the steel beams of assembled buildings.
Additionally, the Shandong base is dedicated to developing intelligent industrial mother machines for the walls of assembled buildings, ensuring seamless integration and superior performance.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available