Zmde Versatile 6 Axis Robot Arm for Automated Metal Welding Solutions

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE's Premier Industrial Welding Robot Arm: Elevate Your H-T Beam Production Line with This Advanced Ground Rail Welding Solution. Featuring Industrial 6 Axis Control and TIG Welding Precision, Our Steel H Beam Welding Robot Arm Delivers Unmatched Efficiency and Performance.

(Please note: There may be minor differences between the actual product and the image shown)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for both large and small batch welding, effortlessly handling a variety of plates.
2. Teach-free programming: Advanced software calculates welding and searching attitudes and null shift paths, dramatically reducing manual programming and enhancing intelligence.
3. Seamlessly import models and automatically extract and analyze weld seams. Compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing cutting-edge digital twin technology, it synchronizes movements between the software and the real workstation, epitomizing high-level intelligence.
5. Features a comprehensive welding process library that supports both customized processes and manual import of templates, adapting to complex workpiece welding scenarios.
6. Equipped with production data statistics functionality, enabling remote real-time progress monitoring via a mobile app, ensuring superior intelligence.
7. Integrated with the MES system, allowing workpiece QR code scans or input of drawing numbers from the server's model library to download files directly to the offline intelligent platform, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Optimizes automatic sequencing to minimize the robot's empty travel distance.
2. Features dual localization mode with BAYKAL composite vision sensor.
3. Includes offline programming, built-in welding processes, and an automatic obstacle avoidance algorithm to swiftly generate welding paths.
4. Customizable torch attitude settings based on real welding process requirements, automatically calculating the robot's welding trajectory.
5. Advanced seam tracking system combining feed-forward and feedback for superior accuracy.
6. Automatically generates torch angles and visualizes welding attitudes and positions on the software interface.
7. Enables real-time modification of welding torch attitudes, providing an intelligent platform for easy individual adjustments.
8. Supports batch generation of weld seams, streamlining offline programming by eliminating repetitive tasks, saving time.

> Long Service Life and Easy Maintenance <

1. Internal pipeline design eliminates the risk of exposed hanging wires.
2. Independent air duct design ensures optimal performance in high dust environments, with anti-interference and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear, with a multi-point lubrication system to extend slider life.
4. Enhanced equipment longevity with collision detection and singularity avoidance features.
5. Intelligent path adjustment to avoid collisions, ensuring safety and reducing the risk of damage.

> Significant Cost Savings and Enhanced Weld Quality <

1. Save on the expenses associated with manual welding; ensure stable, long-term personnel retention.
2. Minimize size discrepancies, surface unevenness, and other common issues, thus significantly lowering the welding scrap rate.
3. Effectively address bar and plate shear angle errors, and mitigate inconsistencies due to artificial riveting, which results in unpredictable weld start and end points and varying weld lengths.
4. Support precise breakpoint positioning to resume processing seamlessly, with customizable arc re-initiation distances. This system ensures reliable weld joints by managing weld interruptions and connections over weld hole positions, thereby elevating overall welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinctive design with hollow structure arms and wrists, incorporating built-in welding cables. Its compact build allows seamless welding operations in confined spaces. Lightweight, dust-proof, and drip-proof, this robot meets high safety standards with a protective body cover, ensuring dependability in harsh environments.

Offering an expansive working range and swift operating speeds, this robot achieves high repeat positioning accuracy, making it perfect for demanding welding applications. This versatile robot thrives in various challenging conditions, consistently delivering superior weld quality while upholding efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. is a trailblazer in the realm of intelligent assembly building equipment. As a high-tech enterprise, recognized as a national leader among 'small giants' in specialization and innovation, we excel in research, development, manufacturing, sales, and service. Our core expertise lies in producing cutting-edge steel structure assembly building intelligent industrial mother machines and pioneering Industry IoT solutions.Additionally, we specialize in advanced intelligent control systems, offering two distinct product lines.
Our headquarters are strategically located in Lingang New Area, Pudong New District, Shanghai, home to the Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art facility spans 32,000 square meters and serves as the hub for our management and R&D efforts, focusing on high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams used in assembled buildings.Moreover, the Shandong base excels in creating industry-leading intelligent industrial mother machines for the walls of assembled buildings.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)