Zmde Premium Robot Arm Welding System for Industrial Beam Production Lines

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Co., Ltd presents the High-Powered Industrial Welding Robot Arm, meticulously engineered for H and T Beam Production Lines. This state-of-the-art equipment features Ground Rail Welding, advanced 6-Axis Control, and precision TIG Welding capabilities, making it the ultimate choice for seamless Steel H Beam Welding.

(Please note: The actual product may vary slightly from the images shown)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Suitable for varied production batches, accommodating both large and small welding needs, and capable of welding a diverse range of plates.
2. Teach-free programming: Software calculates welding attitude, searching attitude, and null shift path, significantly reducing manual programming and enhancing intelligence.
3. Seamlessly imports models, automatically extracts and analyzes weld seams, and integrates with mainstream 3D modeling software like Tekla and SolidWorks.
4. Utilizes digital twin technology for synchronized movements between software and real workstation robots, ensuring a high degree of intelligence.
5. Features a comprehensive welding process library supporting customized processes and manual imports, adapting to various complex workpiece welding scenarios.
6. Equipped with production data statistics, it supports remote viewing via a mobile app, allowing real-time monitoring of processing progress and enhanced intelligence.
7. Integrated with MES system: Scan workpiece QR codes or enter drawing numbers from the server to download files to the offline intelligent platform, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Optimized automatic sequencing minimizes robot empty travel distances.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming with built-in welding processes, featuring an automatic obstacle avoidance algorithm for rapid welding path generation.
4. Tailor torch attitude settings to meet actual welding process requirements, with software that calculates welding trajectories based on situational needs.
5. Combining feed-forward and feedback, the welding seam tracking system achieves superior recognition accuracy.
6. Supports automatic generation and visualization of welding torch attitude (torch angle) and position-finding attitude within the software interface.
7. Allows real-time modification of welding torch attitude (push-pull angle) with an intelligent operation platform for user-friendly adjustments.
8. Batch generating weld seams eliminates repetitive tasks, streamlining offline programming operations.

> Long Service Life and Easy Maintenance <

1. Built-in pipeline within the robot body eliminates hanging wire risks.
2. Independent air duct design adapts to high dust environments, ensuring anti-interference and high temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear on the slide; multi-point lubrication system extends slider service life.
4. Collision detection and singularity avoidance features enhance equipment longevity.
5. Automatic path adjustment prevents collisions with the welding gun, reducing collision risks.

> Cost Savings and Enhanced Weld Quality <

1. Achieve significant cost savings on manual welding while ensuring personnel stability, reducing the risk of workforce turnover.
2. Minimize size errors and plate surface unevenness, dramatically lowering the welding scrap rate and enhancing overall production quality.
3. Effectively mitigate issues related to bar and plate shear angle errors and artificial riveting, which often result in inconsistent weld start and end points, as well as variations in weld length.
4. Support breakpoint positioning to seamlessly resume processing, with customizable arc start distances. Ensure reliable weld joints by managing weld interruptions and connections over weld hole positions, thereby enhancing weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinctive design with hollow structure arms and wrists, incorporating built-in welding cables. Its compact form allows for efficient welding in tight spaces. Lightweight, dust-proof, and drip-proof, this robot ensures high safety standards with a protective body cover, making it a dependable choice for harsh environments.

With its expansive working area and rapid operation speeds, this robot delivers high repeat positioning accuracy, making it perfect for demanding welding applications that require exceptional weld quality. Its versatility allows it to perform consistently in various challenging conditions, providing reliable, high-quality results while maintaining efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands as a pioneering high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national 'small giant' in specialized, sophisticated, and innovative industries, our core expertise lies in the development of steel structure assembly building intelligent industrial mother machines and the intelligent control systems pivotal to the Industry 4.0 framework.Our operations are primarily driven by two main sectors: the cutting-edge intelligent industrial mother machines and advanced intelligent control systems.
Strategically headquartered in Lingang New Area, Pudong New District, Shanghai, our state-of-the-art facility spans 32,000 square meters and houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This hub of innovation is dedicated to overseeing the company's strategic management and spearheading the R&D of high-end AI technologies applied to Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Complementing our Shanghai headquarters, our Shandong base in Weicheng District, Weifang City, is a powerhouse for the research, development, and production of intelligent industrial mother machines specifically tailored for the construction of steel beams in assembled buildings.Additionally, our Shandong base excels in producing intelligent industrial mother machines designed for the construction of walls in assembled buildings, fortifying our position as leaders in intelligent assembly building technology.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)