Zmde Advanced Robotic Arm Welding Equipment for Heavy Steel Applications

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Discover ZMDE's state-of-the-art Industrial Welding Robot Arm, specifically designed for H T Beam production lines. Featuring ground rail welding and advanced 6-axis control, this robust machine excels in TIG welding for steel H Beams, offering unparalleled precision and efficiency.

Please note: The actual product may vary slightly from the images shown.
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates.

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfect for small batch welding needs, capable of welding a wide variety of plate types.
2. Teach-free programming: Seamlessly calculate welding attitude, searching attitude, and null shift path through advanced software, significantly reducing the manual programming effort.
3. Effortless model import: Automatically extract and analyze weld seams, compatible with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Cutting-edge digital twin technology: Enables synchronous movement between the software robot and the real workstation, ensuring high intelligence.
5. Extensive welding process library: Customize and manually import process templates to adapt to various complex workpiece welding scenarios.
6. Comprehensive production data statistics: Supports remote real-time progress tracking via smartphone app, enhancing intelligence.
7. MES system integration: Scan the workpiece QR code or input the drawing number to download drawing files from the server's workpiece model library, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing ensures the shortest empty travel distance for the robot.
2. Dual localization mode using BAYKAL composite vision sensor.
3. Offline programming function: Built-in welding process with automatic obstacle avoidance algorithm, quickly generating welding paths.
4. Software calculates the robot welding trajectory based on actual welding process requirements and allowable torch attitude ranges.
5. Welding seam tracking system: Combines feed-forward and feedback mechanisms for higher recognition accuracy.
6. Automatic generation of welding torch attitude (torch angle): Supports auto calculation of welding attitude and position-finding, with visualization in the software interface.
7. Real-time modification of welding torch attitude (push-pull angle): Intuitive intelligent platform for individual adjustments.
8. Batch generation of weld seams: Saves time by eliminating repetitive offline programming for similar weld seams.

> Long Service Life and Easy Maintenance <

1. Internal pipeline design minimizes the risk of hanging wires.
2. Independent air duct design: Adapts to high dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track: Prevents welding spatter and dust wear, multi-point lubrication system extends the slider's service life.
4. Collision detection and singularity avoidance: Enhances the equipment's service life.
5. Automatic path adjustment: Avoids generating a welding path when interference or collision is detected, thus reducing collision risks.

> Ultimate Cost Savings and Unparalleled Weld Quality <

1. Substantially reduce the costs associated with manual welding, ensuring personnel stability and minimizing turnover.
2. Significantly lower size discrepancies and surface unevenness, drastically reducing the welding scrap rate and enhancing production efficiency.
3. Expertly navigate bar and plate shear angle errors, circumventing issues like artificial riveting that can lead to inconsistent weld start/end points and uncontrollable weld length variations.
4. Equipped with breakpoint positioning for seamless processing continuity, customizable arc start distances, and weld-over-hole positioning to ensure robust weld joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot features a sleek, hollow-structure design with built-in welding cables in its arms and wrists, making it perfect for welding in tight spaces. Its lightweight, dust-proof, and drip-proof qualities, combined with a protective body cover, ensure durability and high safety standards in even the harshest environments.

Boasting a vast working space and swift operation speeds with precise repeat positioning accuracy, this robot is tailor-made for applications requiring top-tier weld quality. It thrives in demanding situations, delivering consistent, high-quality welds while maintaining peak efficiency and safety.

 

Company Profile

Established in 2013, ZMDE Co., Ltd. is a pioneering high-tech enterprise, acclaimed for its specialization, innovation, and excellence as a recognized 'small giant' in the national arena. We excel in research and development, manufacturing, sales, and service of intelligent assembly building equipment. Our core focus lies in advancing the steel structure assembly building industry through cutting-edge intelligent industrial mother machines and state-of-the-art IoT solutions.intelligent control systems, creating a robust and efficient industrial ecosystem.
Our headquarters are strategically situated in Lingang New Area, Pudong New District, Shanghai. Here, our 32,000-square-meter facility houses the Research Institute of Artificial Intelligence for Assembled Buildings. This hub is dedicated to the company's management and spearheads the R&D of advanced core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is at the forefront of innovation. It is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams and walls of assembled buildings, driving forward the future of construction technology.mother machines for walls of assembled buildings, ensuring superior quality and efficiency in the construction industry.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)