Zmde Heavy-Duty Automatic Metal Beam Welding Arm for Industrial Factory Use

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Steel Plant
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 2500.00cm * 600.00cm * 600.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

 

Please note: There may be slight differences between the actual product and the images presented. Rest assured, each unit upholds the highest standards of quality and performance.
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Exceptionally versatile, meeting the demands of both large and small batch welding while accommodating various plate types.
2. Teach-free programming: Automated calculation of welding attitudes, searching attitudes, and null shift paths by the software significantly minimizes manual programming efforts and enhances intelligence.
3. Seamless model import: Automatic weld seam extraction and analysis, compatible with Tekla, SolidWorks, and other major 3D modeling software.
4. Integrated digital twin technology enables synchronous movement of both virtual and real-world robots, ensuring high precision and intelligence.
5. Inclusive welding process library: Customizable process templates and manual import capabilities adapt to various complex workpiece welding scenarios.
6. Real-time production data statistics: Supports remote viewing via mobile app, allowing real-time monitoring and increasing operational intelligence.
7. MES system connectivity: Seamlessly download drawing files by scanning workpiece QR codes or entering drawing numbers, eliminating USB-dependent processes.

 

> High Welding Precision and High Welding Speed <
1. Optimized automatic sequencing minimizes robot's empty travel distance.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Advanced offline programming: Built-in welding processes and automatic obstacle avoidance algorithms swiftly generate efficient welding paths.
4. Software calculates optimal robot welding trajectory based on real-world torch attitude requirements, ensuring precise matches to scene-specific needs.
5. Enhanced welding seam tracking: Combining feed-forward and feedback mechanisms for superior recognition accuracy.
6. Automatic welding torch attitude generation: Supports visual automatic calculation and position-finding in the software interface.
7. Real-time modification of welding torch attitudes (push-pull angle) through an intelligent platform for convenient, individualized operations.
8. Efficient batch weld seam generation: Eliminates redundant operations, saving substantial time during offline programming.

 

> Long Service Life and Easy Maintenance <
1. Integrated pipeline design within the robot body to prevent hanging wires.
2. Independent air duct design: Optimized for high dust environments, offering superior anti-interference and high-temperature resistance.
3. Fully enclosed floor track: Protects against welding spatter and dust wear, coupled with a multi-point lubrication system to prolong slider lifespan.
4. Advanced collision detection and singularity avoidance: Enhances equipment longevity.
5. Intelligent collision avoidance: Automatically skips risky paths to reduce the likelihood of gun collisions.

> Cost Savings and Improved Weld Quality <
1. Save the cost of manual welding, personnel stability is not easy to lose.
2. Reduce the size error, plate surface unevenness, and other issues, significantly reducing the welding scrap rate.
3. Effectively circumvent bar and plate shear angle errors, artificial riveting, resulting in inconsistent weld start and end points, and uncontrollable changes in weld length.
4. Support breakpoint positioning to continue processing and customize the distance to start the arc back again. Supports the interruption and connection of weld over weld hole positions to ensure reliable weld joints and improve welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot boasts a unique appearance with hollow structure arms and wrists, featuring built-in welding cables. Its compact design allows it to perform welding operations in narrow spaces with ease. Lightweight, dust-proof, and drip-proof, this robot ensures high safety standards and is equipped with a protective body cover, making it reliable in harsh environments.

It offers a large working space and fast running speeds, with high repeat positioning accuracy, making it ideal for welding applications that demand exceptional weld quality. This versatile robot excels in various challenging conditions, providing consistent, high-quality results while maintaining efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. is a pioneering high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as one of the national 'small giants' in specialization and innovation, our core industries include the development of steel structure assembly building intelligent industrial mother machines and comprehensive industry IoT solutions.
Additionally, we excel in developing intelligent control systems, providing seamless integration and automation for diverse industrial applications.
Our headquarters, strategically located in the Lingang New Area, Pudong New District of Shanghai, spans 32,000 square meters. It houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings, which spearheads our management and the R&D of cutting-edge core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in the Weicheng District of Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams used in assembled buildings.
Moreover, the Shandong facility also focuses on producing intelligent industrial mother machines for the walls of assembled buildings, ensuring robust and efficient construction solutions.

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available