Zmde Durable Welding Robot Arm for Heavy Industrial H Beam Welding

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE's Hot Industrial Welding Robot Arm is expertly designed for H T Beam Production Lines, offering seamless integration with Ground Rail Welding. Experience the precision of our 6-Axis Control, tailored for TIG Welding on Steel H Beams, crafted to meet the highest industrial standards.

(Please note: slight differences may exist between the actual product and the images displayed)
_____________________________________________________________________________________________________________________

 

Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly caters to multiple, small batch welding needs, efficiently welding a wide range of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all precisely calculated by sophisticated software, minimizing manual programming and boosting intelligence.
3. Seamlessly integrates with mainstream 3D modeling software like Tekla and SolidWorks for model import, automatic extraction, and weld seam analysis.
4. Leveraging cutting-edge digital twin technology, it synchronizes the robot's movements in the software with those in the real workstation for unparalleled intelligence.
5. Features a customizable welding process library, supporting the manual import of process templates, adeptly handling diverse and complex workpieces.
6. Advanced data statistics function allows real-time processing progress tracking via a mobile app, enhancing operational intelligence.
7. Integrates with MES systems for seamless workpiece tracking-scan QR codes or enter drawing numbers from the server's model library to download files to the offline intelligent platform, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing optimizes the robot's travel distance, ensuring efficiency.
2. Dual localization with BAYKAL composite vision sensor ensures precision.
3. Offline programming function with built-in welding processes, featuring an automatic obstacle avoidance algorithm for rapid path generation.
4. Automatically sets the robot welding trajectory based on the actual scene and attitude requirements, ensuring optimal torch positioning.
5. Advanced welding seam tracking system combines feed-forward and feedback mechanisms for superior accuracy.
6. Supports automatic generation and visualization of welding torch attitude (torch angle) in the software interface, enhancing usability.
7. Enables real-time modification of the welding torch attitude (push-pull angle) via an intelligent platform, simplifying operations.
8. Batch generation of weld seams eliminates repetitive tasks, significantly reducing offline programming time.

> Long Service Life and Easy Maintenance <

1. Internal pipeline design prevents the risk of hanging wires, enhancing safety.
2. Independent air duct design adapts to high dust environments, offering superior anti-interference and high-temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust wear, with a multi-point lubrication system to extend the slider's service life.
4. Features collision detection and singularity avoidance capabilities to significantly extend the equipment's lifespan.
5. When interference or collision is detected with the welding gun's posture, the system will automatically reroute to avoid any risk of collision. This intelligent feature ensures the welding path remains uninterrupted and safe.

> Cost Savings and Enhanced Weld Quality <

1. Significantly reduce the costs associated with manual welding, ensuring a stable and reliable workforce that is less prone to turnover.
2. Minimize size discrepancies, surface unevenness, and other common issues, leading to a dramatic reduction in welding scrap rates.
3. Effectively address shear angle errors in bars and plates, as well as inconsistencies caused by manual riveting. This ensures consistent weld start and end points, and maintains weld length integrity.
4. Supports breakpoint positioning for continuous processing. You can customize the arc start distance, and it also handles weld interruptions over holes to ensure reliable joints and improved overall weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot stands out with its innovative design featuring hollow structure arms and wrists with built-in welding cables. Its compact construction allows seamless welding in confined spaces. Lightweight, dust-proof, and drip-proof, the robot upholds high safety standards. Equipped with a protective body cover, it is dependable even in the harshest environments.

With a spacious working range and rapid running speeds, our welding robot delivers high repeat positioning accuracy. This makes it perfect for applications requiring superior weld quality. This adaptable robot excels under challenging conditions, consistently delivering high-quality results while maintaining efficiency and safety.

 

Company Profile

Established in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of assembly building intelligent equipment. As a high-tech enterprise, we specialize in research, development, manufacturing, sales, and service. We are proud to be recognized as one of the national 'specialization, speciality, and new small giants' enterprises. Our core expertise lies in the development of steel structure assembly building intelligent industrial mother machines and the cutting-edge Industrial Internet of Things (IoT) solutions.Our capabilities are anchored in two primary domains: the intelligent control system and industrial IoT.
Our state-of-the-art headquarters is strategically located in Lingang New Area, Pudong New District, Shanghai. Spanning an impressive 32,000 square meters, our facility houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This institute spearheads the management and development of high-end core technologies, focusing on Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and Industrial IoT.
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines. This facility specializes in crafting solutions for steel beams used in assembled buildings, ensuring precision and durability.Additionally, the Shandong base excels in producing intelligent industrial mother machines designed for the walls of assembled buildings, reinforcing our commitment to innovation and excellence in industrial automation.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)