Premium Stainless Steel Welding Arm Machine for Industrial Use

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Introducing the ZMDE Robotic Arm: A state-of-the-art 6-axis industrial welding system designed to revolutionize your welding projects! Experience precision and efficiency with our MIG Welding Robot Workstation, built to meet the highest standards of quality and performance.

(Please note: There may be slight differences between the actual product and the images depicted.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates with unparalleled precision

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more

Advantages

> Highly Adaptable and Intelligent <
1. Perfect for both multiple and small batch welding needs; capable of welding various plate types.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are automatically calculated by the software, significantly reducing the need for manual programming.
3. Seamlessly imports models, extracts and analyzes weld seams automatically, and integrates with mainstream 3D modeling software like Tekla and SolidWorks.
4. Utilizes digital twin technology for synchronized movement of the software robot and real workstation robot, ensuring high intelligence levels.
5. Features a comprehensive welding process library supporting customized processes and manual imports, adapting to various complex workpiece welding situations.
6. Equipped with production data statistics functionality; supports remote viewing via cell phone app, enabling real-time monitoring of processing progress.
7. Integrates with the MES system, allowing workpiece QR code scanning or drawing number input to search and download drawing files from the server workpiece model library directly to the offline intelligent platform.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing ensures the shortest possible empty travel distance for the robot.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming function with built-in welding processes and automatic obstacle avoidance algorithm for rapid welding path generation.
4. Automatically calculates the robot welding trajectory based on the allowed torch attitude range set by actual welding process requirements.
5. Advanced welding seam tracking system combines feed-forward and feedback for superior recognition accuracy.
6. Supports automatic generation of welding torch attitude and visualizes welding attitude and position-finding attitude in the software interface.
7. Enables real-time modification of welding torch attitude through an intelligent operation platform for more convenient adjustments.
8. Supports batch generation of weld seams, eliminating repetitive tasks and saving time during offline programming operations.

 

> Long Service Life and Easy Maintenance <
1. Integrated pipeline within the robot body eliminates the risk of hanging wires.
2. Features an independent air duct design to adapt to high dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track avoids welding spatter and dust wear on the slide, along with a multi-point lubrication system to extend the slider's service life.
4. Equipped with collision detection and singularity avoidance to enhance the equipment's service life.
5. If interference or collision occurs with the gun attitude, a welding path is not generated; instead, the system will automatically maneuver to avoid collisions, significantly reducing the risk of damage to the gun.

> Cost Savings and Enhanced Weld Quality <
1. Substantially reduce the costs associated with manual welding, ensuring personnel stability and minimizing turnover.
2. Minimize size discrepancies, plate surface irregularities, and other issues, leading to a significant reduction in the welding scrap rate.
3. Effectively address bar and plate shear angle errors, as well as artificial riveting issues, which can cause inconsistent weld start and end points, and uncontrollable weld length changes.
4. Support breakpoint positioning for continued processing, and customize the arc restart distance. It supports the interruption and reconnection of welds over hole positions, ensuring reliable weld joints and improved welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot features a distinctive hollow-structure design in both arms and wrists, with built-in welding cables for a sleek look. Its compact build allows for seamless welding operations in confined spaces. Lightweight, dust-proof, and drip-proof, this robot meets high safety standards and comes with a protective body cover, making it exceptionally reliable even in harsh environments.

Offering a spacious working area and rapid operational speeds, this robot achieves high repeat positioning accuracy. It is ideal for demanding welding applications requiring exceptional weld quality. This versatile robot excels under challenging conditions, delivering consistent, high-quality results while maintaining efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. is a pioneering high-tech enterprise renowned for its expertise in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national 'specialization, speciality, and new' small giant, our core industry focuses on advanced steel structure assembly building intelligent industrial mother machines and the Industrial Internet of Things (IoT).
Our key innovations include state-of-the-art intelligent control systems that revolutionize industry standards.
Our headquarters, situated in Lingang New Area, Pudong New District, Shanghai, spans an impressive 32,000 square meters. This facility houses the Research Institute of Artificial Intelligence for Assembled Buildings, which is dedicated to overseeing the company's management and spearheading the research and development of cutting-edge AI technologies for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is a hub for the research, development, and production of intelligent industrial mother machines specifically designed for the steel beams of assembled buildings.
Additionally, the Shandong base excels in the creation of intelligent industrial mother machines optimized for the walls of assembled buildings, ensuring robust and innovative construction solutions.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available