Zmde Innovative H Beam Welding Robot for High-Volume Structure Steel Production

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Innovative Welding Robot for High-Volume Structure Steel Production

(Please note that there may be slight differences between the actual product and the image provided.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Engineered for ultimate versatility, our robot excels in multi-batch, small batch welding, effortlessly handling a diverse array of plates.
2. Experience the future with teach-free programming: Our intelligent software automates the welding and searching attitudes, as well as the null shift path, diminishing the manual programming workload.
3. Seamlessly import models and harness the power of automatic weld seam extraction and analysis, integrating effortlessly with Tekla, SolidWorks, and other leading 3D modeling software.
4. Embrace cutting-edge digital twin technology to synchronize the robot's movements in both virtual and real workstations, showcasing an extraordinary level of intelligence.
5. A comprehensive welding process library supports custom processes and manual template imports, adapting to various complex workpiece welding situations with ease.
6. Monitor production data with precision through our mobile app, allowing remote viewing and real-time processing progress updates, epitomizing intelligence.
7. Integrated with the MES system, simply scan the workpiece QR code or enter the drawing number to directly download files to the offline intelligent platform, eliminating USB dependence.

> High Welding Precision and High Welding Speed <

1. Revolutionary automatic sequencing minimizes the robot's empty travel distance, optimizing efficiency.
2. Dual localization empowered by the BAYKAL composite vision sensor ensures unparalleled precision.
3. Effortlessly craft welding paths with offline programming, boasting a built-in welding process and an advanced automatic obstacle avoidance algorithm.
4. Accurately determine the allowable torch attitude range tailored to specific scene requirements, intelligently calculating the optimal welding trajectory.
5. Employ a sophisticated welding seam tracking system that combines feed-forward and feedback for superior recognition accuracy.
6. Automatically generate optimal torch attitudes, facilitating automatic computation and visualization of welding and position-finding attitudes within the software.
7. Real-time modification of the welding torch attitude (push-pull angle) is a breeze with our intuitive intelligent operation platform, enhancing convenience.
8. Batch generate weld seams effortlessly, streamlining the process and saving valuable time during offline programming operations.

> Long Service Life and Easy Maintenance <

1. Our robot's internal pipeline design eradicates the risk of dangling wires, ensuring neatness and safety.
2. With a robust independent air duct design, it withstands high dust environments, offering superior anti-interference and high-temperature resistance.
3. Fully enclosed floor tracks shield against welding spatter and dust, combined with a multi-point lubrication system to prolong slider longevity.
4. Collision detection and singularity avoidance are embedded to significantly boost equipment lifespan.
5. Ingeniously designed to automatically evade interference or collision with the gun, preventing unintended welding path generation and reducing collision risk.

> Cost Savings and Improved Weld Quality <

1. Experience remarkable cost savings by minimizing the need for manual welding labor, ensuring consistent personnel stability and reducing turnover challenges.
2. Significantly decrease size discrepancies, plate surface irregularities, and related issues, which effectively lowers the welding scrap rate and enhances overall production efficiency.
3. Seamlessly navigate the complexities of bar and plate shear angle errors and avoid the pitfalls of artificial riveting. Prevent inconsistencies in weld start and end points, and mitigate uncontrollable changes in weld length.
4. Benefit from advanced support for breakpoint positioning to resume operations effortlessly. Customize arc initiation distances, enabling seamless weld continuation over weld holes, ensuring robust and reliable joints that elevate weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The Innovative Welding Robot for High-Volume Structure Steel Production showcases an unparalleled design with hollow-structured arms and wrists, integrating built-in welding cables. Its sleek, compact form allows for adept maneuverability in confined spaces. With features that are lightweight, dust-proof, and drip-proof, coupled with a protective cover, this robot adheres to the highest safety standards, proving its reliability in the harshest environments.

Boasting a vast operational range and swift execution speeds, this robot offers exceptional repeat positioning precision, making it the ideal choice for demanding welding tasks that require top-tier weld quality. Its versatility shines across challenging conditions, consistently delivering high-quality outcomes while upholding efficiency and safety.

 

Company Profile

ZMDE Co., Ltd., established in 2013, stands as a beacon of innovation in the realm of intelligent equipment for assembly buildings. We are a distinguished high-tech enterprise, recognized nationally as a "small giant" specializing in pioneering, niche technologies. Our core industry comprises the development of intelligent mother machines specifically designed for steel structure assembly along with cutting-edge advancements in the Industrial Internet of Things (IOT).Our expertise shines through in two primary domains: intelligent control systems and industry-leading IOT solutions.
Located in the thriving Lingang New Area of Pudong New District, Shanghai, our headquarters spans an impressive 32,000 square meters. This site houses our esteemed Research Institute of Artificial Intelligence for Assembled Buildings, serving as the epicenter for management and the research and development of state-of-the-art core technologies in AI for Assembled Buildings, Intelligent Buildings, and the Industrial IoT.
Our second strategic base in Shandong, nestled in Weicheng District of Weifang City, is dedicated to the groundbreaking research, development, and production of intelligent industrial mother machines specifically tailored for the creation of steel beams in assembled buildings.In addition, this facility is instrumental in producing intelligent mother machines crucial for the construction of walls in assembled structures.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)