WHAT CAN WE PROVIDE FOR YOUR FACTORY?
• Comprehensive One-stop Production Layout Programme
• Maximizing Cost Savings: Streamline your expenditures on labour, machine configuration, and power.
•Optimal Site Utilisation: Achieve superior efficiency with a perfectly rational site layout.
• Enhance Factory Production Capacity: Unlock the full potential of your production capabilities.
Selecting the Ideal Machine Configuration to Empower Your Factory
ZMDE's Innovative Steel Plate Processing Production Line: The Next-Generation H Beam Welding System
Note: Please be aware that depending on the model, the actual product might exhibit slight variations from the images shown.
Introducing the semi-automatic production marvel for H-beams, the "RockMaster"! This cutting-edge system effortlessly automates the four essential processes: forming, welding, turning, and straightening the web and wing plates of steel beams. It drastically reduces the need for frequent lifting with multiple travelling
vehicles, addressing the challenges posed by welding reaction force deformation in steel beams. Experience unparalleled production safety and efficiency like never before.
| Core Parameter. |
| Model. |
ZMD-FZX-1200 |
| Web plate height |
200mm-1200mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~25mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
| Model. |
ZMD-FZX-1500 |
| Web plate height |
200mm-1500mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~40mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
♦Main Function
Semi-automatic production of H/T-beam forming, spot-fixing, welding, straightening, and turning.
♦Applicable Industry
Steel structure industry, assembled buildings, bridge engineering, shipyards, etc.
♦Product Advantages Of RockMaster Semi-automatic H Beam Production Line
> Positioning Accuracy, Intelligent Flip <
1. ZMDE's proprietary intelligent turning system ensures smart alignment and precise positioning, eliminating the need for repeated adjustments. This makes it easy to achieve intelligent turning of components.
2. With its high-efficiency intelligent structural design, T-beam turning is faster, saving more operational time and costs.
3. Equipped with ZMDE's advanced intelligent control system, it offers one-key start functionality that is both safe and user-friendly.
4. The system is mobile and flexible, requiring a minimal installation site and footprint, thus saving valuable plant area.
5. Features a power failure self-locking function to automatically lock and suspend operations during a power failure, ensuring no steel plate falls. The system resets automatically after restarting, guaranteeing production safety. there will be no steel plate fall, etc., automatically reset after restarting, production safety is guaranteed.
> Equipment Stability and Durability <
1. Core parts made from casting parts with exquisite craftsmanship ensure a long service life for the equipment.
2. Sourced from strength manufacturers with stable supply partners, the accessories are from renowned domestic and international brands.
3. With over 15 years of research and development experience and more than 10,000 sets of equipment in the market, ZMDE's technology is mature, ensuring a low equipment failure rate.
> Multi-System Linkage to Form Semi-Automatic H-Beam Lines <
1. The automatic turning system can be integrated with H-beam semi-automatic production lines, including automatic towing, pointing, welding, workpiece conveying, intelligent sensing, operating, and electronic control systems. This standardizes production operations and achieves a high qualification rate of output workpieces.
2. Unlike traditional equipment, where the equipment is fixed and the workpiece moves automatically, this system allows for continuous, uninterrupted welding production, reducing labor and operational procedures while significantly improving efficiency.
3. It intelligently matches welding current, voltage, and other parameters depending on plate thickness, making it suitable for various complex welding situations.
4. Capable of bevel-free welding below 18mm of the web, the system supports fast welding speeds and one-time correction by hot-straightening. It owns patents for hot-welding and hot-straightening processes and bevel-free submerged-arc welding technology, providing a mature solution with a wide range of applications in the market.
5. ZMDE RockMaster's semi-automatic H-beam production line is a patented product in Shandong Province, recognized for filling a technological gap in China and achieving international leading standards.
> Purchase Once for Life, Quality is Guaranteed <
1. Features a reserved system upgrade port to reduce the cost of future equipment updates.
2. With a single purchase, the manufacturer covers the full life cycle of equipment training, eliminating production disruptions due to personnel turnover.
3. A national maintenance team of 100 people provides rapid response and warranty services, ensuring stable production.
Hot welding and straightening of T-beams T-beam turning and assembling
Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of high-tech intelligent equipment for assembly buildings. As a celebrated 'small giant' in national specialization, our expertise spans from research and development to manufacturing, sales, and comprehensive service delivery. Our central focus encompasses the creation of cutting-edge steel structure assembly building intelligent industrial mother machines and advanced industry IoT solutions.
Our unmatched proficiency lies in intelligent control systems and pioneering technological advancements.
Nestled in the Lingang New Area, Pudong New District of Shanghai, our headquarters feature the expansive 32,000 square meter Research Institute of Artificial Intelligence for Assembled Buildings. This premier facility orchestrates company operations while driving the R&D of sophisticated core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Weicheng District, Weifang City, our Shandong base is dedicated to the research, development, and production of state-of-the-art intelligent industrial mother machines, specifically tailored for steel beams and walls in assembled buildings.
Upholding a tradition of relentless innovation and unparalleled excellence.
1. Q: What is the minimum order quantity for your products?
A: Our minimum order quantity is just 1 PCS, offering unparalleled flexibility for all our esteemed clients.
2. Q: Could you specify the payment terms you accept?
A: For your utmost convenience, we accept both L/C (Letter of Credit) and T/T (Telegraphic Transfer).
3. Q: What is the typical delivery time for your orders?
A: Our standard delivery time is approximately 30 days, ensuring your orders are fulfilled promptly and efficiently.
4. Q: What is the duration of your warranty period?
A: Our warranty period lasts for 1 year. Moreover, original manufacturers' equipment parts come with lifelong maintenance benefits.
5. Q: Do you offer ODM/OEM services?
A: Absolutely, we proudly offer both ODM and OEM services to cater to your specific needs and requirements.
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