ZMDE Co., Ltd presents the pinnacle of industrial automation: the ZMDE Robotic Arm 6 Axis Industrial Welding Systems. This state-of-the-art MIG Welding Robot Workstation is meticulously designed to elevate your factory's efficiency and precision, setting new standards in the industry.
(Please note: There may be slight differences between the actual product and the images shown)
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Conditions of use
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Type
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Vertical joint 6 degrees of freedom
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Maximum reachable range
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1598mm
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Protection class
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Comparable to IP65
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Installation
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Ground level
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Positional repeatability
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±0.08
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Maximum load weight
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6KG
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Body weight
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168KG
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Range of action
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Basic Axis
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J1
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±170°
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Maximum speed
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Basic Axis
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J1
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259.3°/S
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J2
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+64° -130°
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J2
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160°/S
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J3
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±75°
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J3
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296.3°/S
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Arm Axle
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J4
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±150°
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Arm Axle
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J4
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294.1°/S
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J5
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+130° -105°
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J5
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294.1°/S
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J6
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±220°
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J6
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426.7°/S
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Main Function
>> Weld Identification and Welding of H/T Beam Accessory Plates
Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and other sectors.
Advantages
> Highly Adaptable and Intelligent <
1. Perfectly suited for various batches, including small batch welding, offering versatility for welding a wide range of plates.
2. Teach-free programming: The software calculates welding attitude, searching attitude, and null shift path, significantly reducing the manual programming process, enhancing intelligence.
3. Seamlessly imports models and automatically extracts and analyzes weld seams. Compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Leverages advanced digital twin technology to synchronize the robot's movement in the software with the real workstation, ensuring a high degree of intelligence.
5. Features a comprehensive welding process library that supports customized processes and manual template imports, adapting to various complex workpieces.
6. Equipped with production data statistics function, supporting remote real-time processing progress view via a mobile app, adding to its intelligence.
7. Integrates with the MES system, allowing users to scan QR codes or input workpiece drawing numbers from the server model library to download drawing files to the offline intelligent platform. No USB needed.
> High Welding Precision and High Welding Speed <
1. Automated sequencing with minimized empty travel distance for the robot.
2. Dual localization mode using BAYKAL composite vision sensor.
3. Offline programming capability with built-in welding processes, featuring an automatic obstacle avoidance algorithm to quickly generate welding paths.
4. Sets torch attitude software's allowable range based on real welding process requirements, automatically calculating the robot's welding trajectory.
5. Welding seam tracking system utilizing a combination of feed-forward and feedback for higher recognition accuracy.
6. Automatically generates welding torch attitude (torch angle), supports automatic welding attitude and position-finding calculations, with visualization in the software interface.
7. Facilitates real-time modification of the welding torch attitude (push-pull angle), offering an intelligent operation platform for individualized adjustments, making operations more convenient.
8. Supports batch generation of weld seams, saving time by eliminating repetitive offline programming operations for similar weld seams.
> Long Service Life and Easy Maintenance <
1. Internal pipeline design within the robot body, eliminating the risk of hanging wires.
2. Utilizes an independent air duct design, making it highly adaptable to high dust environments, resistant to interference and high temperatures.
3. Features a fully enclosed floor track to prevent welding spatter and dust wear on the slide, along with a multi-point lubrication system to extend the slider's service life.
4. Equipped with collision detection and singularity avoidance systems to enhance the equipment's longevity.
5. Our cutting-edge robotic system anticipates potential interferences or collisions with the welding gun's stance and proactively adjusts the welding path. This intelligent feature minimizes collision risks, ensuring smooth and uninterrupted operations.
> Significant Cost Savings and Superior Weld Quality <
1. Drastically reduce costs associated with manual welding. Our system provides unparalleled personnel stability, significantly reducing the risk of workforce turnover.
2. Minimize size discrepancies and surface unevenness, addressing these common issues head-on to dramatically lower the welding scrap rate.
3. Effectively avoid errors linked to bar and plate shear angles, and artificial riveting. Our system ensures consistent weld start and end points, overcoming challenges of variable weld lengths.
4. Equipped with advanced breakpoint positioning, our system seamlessly resumes processing and allows customizable arc start distances. It also supports weld hole position interruptions, ensuring robust weld joints and significantly enhancing overall welding quality.
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More Para.
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Model
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ZMD-2010A-GG-12DG
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Welding Robot
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ZMD-2010A (arm span 2 meters)
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Welding torch
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TRM602W HD-22L anti-collision welding torch for robots
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Welding power source
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Megmeet Dex2500MPR robot special welding power supply
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Ground rail
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ZMD6100A-12 (load 1 ton, total length 12 meters)
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Intelligent system
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CypTronic Pro-E
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Laser Vision Sensor
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BCW600P
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Arc welding process software package
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BRW2.0V
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Offline programming software
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CypWeidV2.0
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Power supply
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AC 380V 50HZ 3 phase
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This state-of-the-art welding robot features a sleek, hollow-structured arm and wrist, with built-in welding cables. Its compact and lightweight design enables it to operate smoothly in confined spaces. Dust-proof and drip-proof, this robust robot meets high safety standards and comes with a protective body cover, ensuring reliable performance even in harsh environments.
Offering an expansive working range and rapid running speeds, our robot guarantees high repeat positioning accuracy. It is the perfect solution for demanding welding applications that require superior weld quality. This adaptable machine thrives in challenging conditions, consistently delivering high-quality results while maintaining peak efficiency and safety.
Founded in 2013, ZMDE Co., Ltd. has swiftly emerged as a leading high-tech enterprise, specializing in the research, development, manufacturing, sales, and service of assembly building intelligent equipment. Proudly recognized as a national 'specialization, speciality, and new small giants' enterprise, our core industry expertise spans across steel structure assembly building intelligent industrial mother machines, and the integration of industry IoT.
Our expertise is structured into two main categories: intelligent control systems and industrial IoT solutions.
Our corporate headquarters are strategically located in the Lingang New Area, Pudong New District, Shanghai. This state-of-the-art facility boasts a sprawling 32,000 square meters and houses the Research Institute of Artificial Intelligence for Assembled Buildings. It serves as the epicenter for our company's management as well as the research and development of cutting-edge core technologies in the fields of Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in the Weicheng District of Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams used in assembled buildings.
This facility also specializes in the production of intelligent industrial mother machines for the walls of assembled buildings, ensuring top-notch quality and innovation in construction technology.
1.Q: What is the minimum order quantity?
A: 1PCS.
2.Q: What are the payment terms?
A: L/C; T/T.
3.Q: How long is the delivery time?
A: 30 Days.
4.Q:How long is the warranty period?
A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)
5.Q: ODM/OEM Service
A: Available
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