Zmde Durable Automatic Robotic Welder with ISO and CE Certification

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Introducing the ZMDE Robotic Arm - a state-of-the-art 6 Axis Industrial Welding System. This MIG Welding Robot Workstation embodies precision, efficiency, and durability, setting new standards in the industrial welding sector. Engineered to perfection, it ensures seamless operations for all your complex welding requirements.

(Please note: There may be slight variations in appearance between the actual product and the images shown.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Suitable for multiple batches, small batch welding needs, can weld a variety of plates effortlessly.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are calculated by advanced software, minimizing manual effort and enhancing intelligence.
3. Model import feature: Automatically extracts and analyzes weld seams, integrates seamlessly with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing digital twin technology, it synchronizes the robot's movements in the software with its real-world counterpart, offering exceptional intelligence.
5. Customizable welding process library supporting manual import of templates to adapt to a wide variety of complex workpieces.
6. Production data statistics: Allows remote viewing via mobile app to monitor processing progress in real-time, enhancing intelligence.
7. Connected to MES system: Scan workpiece QR codes or input drawing numbers to download files from the server's model library directly to the offline intelligent platform, eliminating the need for USB drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing optimizing the shortest empty travel distance for the robot.
2. Dual localization mode using BAYKAL composite vision sensor for precision.
3. Offline programming with built-in welding process and automatic obstacle avoidance algorithm for rapid path generation.
4. Configurable torch attitude software calculates welding trajectory based on scene and attitude requirements.
5. Welding seam tracking system combining feed-forward and feedback for superior recognition accuracy.
6. Automatic calculation and visualization of torch attitude (torch angle) and position-finding attitude in the software interface.
7. Real-time modification of welding torch attitude (push-pull angle) through an intelligent operation platform, simplifying adjustments.
8. Batch generation of weld seams to streamline offline programming operations and save time.

 

> Long Service Life and Easy Maintenance <
1. Built-in pipeline within the robot body to eliminate the risk of hanging wires.
2. Independent air duct design adapts to high dust environments, resisting interference and high temperatures.
3. Fully enclosed floor track prevents welding spatter and dust wear, with a multi-point lubrication system to extend slider life.
4. Features collision detection and singularity avoidance to enhance equipment longevity.
5. Should there be any interference or potential collision with the welding gun's trajectory, our intelligent system autonomously reroutes, effectively mitigating collision risks and ensuring seamless operation.

> Optimize Costs and Elevate Weld Quality <
1. Significantly cut manual welding expenses while maintaining a stable workforce, thereby ensuring consistent quality and reducing turnover headaches.
2. Drastically minimize size discrepancies, uneven plate surfaces, and other irregularities, substantially lowering the welding scrap rate for enhanced efficiency.
3. Efficiently navigate bar and plate shear angle errors and artificial riveting complications, ensuring consistent weld start and end points, and eliminating variations in weld length.
4. Seamlessly support breakpoint positioning to resume processing, with customizable arc start distances. Ensure reliable weld joints by handling weld interruptions and connections over weld holes, substantially boosting welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our state-of-the-art welding robot features a uniquely hollow-structured arm and wrist with built-in welding cables. Its compact design excels in tight spaces, ensuring high safety with dust-proof and drip-proof capabilities. The protective body cover further enhances reliability, making it ideal for challenging environments.

This robot offers an expansive working area and rapid operating speeds, coupled with exceptional repeat positioning accuracy. It's engineered for demanding welding applications, consistently delivering high-quality results with unmatched efficiency and safety.
 

Company Profile

 

ZMDE Co., Ltd., established in 2013, is a pioneering high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national 'Small Giant' in specialized and new enterprises, our core strengths revolve around the intelligent industrial mother machine for steel structures and the Industrial Internet of Things (IoT).
Our expertise lies in two main areas: intelligent control systems and industrial IoT solutions.
Headquartered in the Lingang New Area of Pudong New District, Shanghai, our cutting-edge facility spans 32,000 square meters and houses the Research Institute of Artificial Intelligence for Assembled Buildings. This hub is dedicated to the company's management and the development of advanced core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and Industrial IoT.
Our Shandong base, located in Weicheng District, Weifang City, primarily focuses on the research, development, and production of intelligent industrial mother machines for steel beams and walls of assembled buildings.
These advanced machines enhance the efficiency and precision of constructing assembled buildings.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available