Zmde Intelligent Fully Automatic Welding Robot Production Line Ground Rail Welding Machine Workstation with Robotic Arm TIG Welding

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Intelligent Fully Automatic Welding Robot Production Line Ground Rail Welding Machine Workstation with Robotic Arm Tig Welding

(Please note that there may be slight variations between the actual product and the images displayed, as our commitment to innovation means the specifics are subject to enhancements.)
_____________________________________________________________________________________________________________________

 

Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly engineered to cater to diverse welding needs across multiple and small batch requirements, enabling seamless welding of various plates.
2. Experience the revolution of teach-free programming, where innovative software calculates welding attitude, searching attitude, and null shift paths, significantly minimizing manual programming and amplifying intelligence.
3. Effortlessly import models and leverage automatic extraction and analysis of weld seams, with seamless integration to Tekla, SolidWorks, and other top-tier three-dimensional modeling software.
4. Harness the power of digital twin technology, capturing synchronous movements between the robot in software and its counterpart in the real workstation, ensuring exceptional intelligence.
5. Utilize a comprehensive welding process library supporting customized processes and manual imports of process template libraries, adeptly adapting to diverse welding scenarios involving complex workpieces.
6. Stay ahead with real-time production data statistics, accessible remotely via smartphone apps for an up-to-the-minute grasp of processing progress, epitomizing intelligent solutions.
7. Seamlessly connect to the MES system, facilitating effortless workpiece identifications through QR codes or drawing numbers, downloading directly to the offline intelligent platform, eliminating the need for USB flash drives.

> High Welding Precision and High Welding Speed <

1. Masterfully orchestrate automatic sequencing with minimized empty travel distances for the robot, optimizing efficiency.
2. Dual localization through the BAYKAL composite vision sensor ensures unparalleled precision.
3. Enjoy offline programming functionalities with a built-in welding process, featuring an automatic obstacle avoidance algorithm to rapidly generate efficient welding paths.
4. Tailor the torch attitude software to meet specific scene and attitude requirements, automatically computing optimal robot welding trajectories.
5. Elevate recognition accuracy with the welding seam tracking system, seamlessly integrating feed-forward and feedback mechanisms.
6. Automate welding torch attitude generation, supporting automatic calculations for both welding and position-finding attitudes, complete with visualization on the user-friendly software interface.
7. Empower real-time modifications to welding torch attitudes (push-pull angles) via an intelligent operation platform, simplifying operations for greater convenience.
8. Support batch generation of weld seams, eliminating redundancy and expediting offline programming by saving valuable time.

> Long Service Life and Easy Maintenance <

1. Ingeniously designed with built-in pipelines within the robot body, minimizing the risk of hanging wires.
2. Adopting an independent air duct design, this robot thrives in high dust environments, boasting anti-interference and high temperature resistance.
3. A fully enclosed floor track guards against welding spatter and dust wear on the slide, complemented by a multi-point lubrication system to prolong slider lifespan.
4. Enhanced service longevity thanks to collision detection and singularity avoidance mechanisms.
5. Proactively avoids generating welding paths in case of interference or collision with the gun attitude, autonomously navigating away to mitigate collision risks.

> Economical Efficiency & Enhanced Weld Excellence <

1. Achieve significant cost reductions by eliminating the expenses of manual welding. Benefit from stable personnel management, minimizing workforce fluctuations.
2. Dramatically decrease size discrepancies, surface unevenness, and other issues, thereby substantially lowering the welding scrap rate and boosting production efficiency.
3. Navigate around bar and plate shear angle errors, and avoid the complications of manual riveting, such as inconsistent weld start and end points or variable weld lengths, ensuring precise control and uniform results.
4. Enjoy the convenience of breakpoint positioning to seamlessly resume processing. Customize arc initiation distances and handle interruptions, ensuring reliable connections over weld hole positions for enhanced weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot dazzles with its distinctive appearance, featuring hollow structure arms and wrists that ingeniously house built-in welding cables. Its streamlined design excels in tight spaces, performing tasks effortlessly. Lightweight yet robust, it is dust-proof and drip-proof, adhering to high safety standards. Equipped with a durable protective body cover, it adapts effortlessly to harsh environments.

Offering expansive working areas and swift operational speeds, this robot ensures superior repeat positioning accuracy. It is perfectly suited for welding tasks demanding unparalleled quality. Its adaptability in various challenging conditions guarantees consistent, high-level performance, merging efficiency with safety seamlessly.

 

Company Profile

ZMDE Co., Ltd., established in 2013, is a trailblazer in the realm of intelligent equipment for assembly buildings. As a high-tech enterprise, we excel in research and development, manufacturing, sales, and service. Recognized as a national leader in specialization, we proudly hold the title of "small giants" in innovation. Our core industry focuses on intelligent industrial mother machines for steel structures and encompasses the sophisticated Industry IoT.Our expertise is encapsulated in two principal arenas: advanced intelligent control systems and the dynamic integration of these platforms.
Our headquarters are strategically positioned in the vibrant Lingang New Area of Pudong New District, Shanghai. Here, we house the Research Institute of Artificial Intelligence for Assembled Buildings, sprawling over 32,000 square meters. This epicenter is dedicated to steering the company's management, alongside pioneering research and development of pioneering high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Meanwhile, our Shandong base in Weicheng District, Weifang City, is a hub for innovation. It focuses on the research, development, and production of intelligent industrial mother machines, specifically tailored for the assembly of steel beams in buildings.This facility also extends its expertise to the intelligent industrial mother machines designed for the creation of walls in assembled buildings, pushing the boundaries of construction technology.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)