Zmde Six Axis Industrial TIG Welding Machine Manipulator Robotic Arm for Steel Beam

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Name: Beam Welding Robot
• Maximum Reachable Range: 1598mm
• Installation: Ground Level
• Maximum Load Weight: 6kg
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Six Axis Industrial TIG Welding Machine Manipulator Robotic Arm For Steel Beam

(Please note that slight variations may occur between the actual product and its image depiction.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Our cutting-edge technology identifies and seamlessly welds H/T beam accessory plates with precision.

Applicable Industry
>>Perfectly suited for the steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Expertly designed for diverse production needs, capable of welding multiple batches and various plate types.
2. Teach-free programming: The software effortlessly calculates welding attitudes and paths, reducing manual effort and enhancing intelligence.
3. Seamlessly integrates with Tekla, SolidWorks, and other leading 3D modeling software for model import and weld seam analysis.
4. Empowered by digital twin technology, facilitating real-time sync between software and workstation robots, showcasing advanced intelligence.
5. Featuring a robust welding process library, adaptable to complex workpieces with support for custom and manual process templates.
6. Offers production data statistics, enabling real-time progress tracking via smartphone app for intelligent management.
7. MES system connectivity allows QR code scanning or drawing number entry for hassle-free drawing file access, eliminating USB dependency.

> High Welding Precision and High Welding Speed <

1. Optimizes sequencing with minimal robot travel distance for efficiency;
2. Employs dual localization mode with BAYKAL composite vision sensor for enhanced precision;
3. Features offline programming with built-in welding processes and automatic obstacle avoidance for swift path generation;
4. Configures torch attitude range per welding requirements, automatically calculating precise trajectories for superior accuracy.
5. Combines feed-forward and feedback for exceptional welding seam tracking accuracy;
6. Automates torch attitude generation and visualization, supporting intelligent attitude calculations for streamlined operations;
7. Allows real-time adjustments of torch attitudes, ensuring a user-friendly interface for convenient operation;
8. Streamlines batch weld seam generation, significantly reducing offline programming times with intelligent operations.

> Long Service Life and Easy Maintenance <

1. Integrated pipeline design within the robot body, eliminating wire hazards and ensuring safety;
2. Features an independent air duct design, adept at handling dusty environments while resisting interference and heat;
3. Equipped with a fully enclosed floor track and multi-point lubrication system, minimizing spatter wear and extending slider lifespan;
4. Enhanced by collision detection and singularity avoidance, boosting equipment longevity;
5. Intelligent path adjustments reduce collision risks, ensuring seamless operations even when the gun's attitude is compromised;

>> Unleashing Cost Efficiency and Superior Weld Quality <<

1. Experience significant savings by eliminating the need for manual welding labor, ensuring workforce stability without the hassle of workforce turnover.
2. Dramatically minimize size discrepancies, surface irregularities, and other complications, effectively slashing the welding scrap rate to enhance your bottom line.
3. Skillfully navigate challenges such as bar and plate shear angle errors, and inconsistencies caused by manual riveting. Prevent variations in weld start and end points, and maintain consistent weld lengths for superior control.
4. Benefit from advanced features like breakpoint positioning for seamless processing continuation, with customizable arc re-initiation distances. Master the art of weld over weld hole connectivity to ensure strong, reliable joints, boosting the overall welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot captivates with its distinctive design, featuring hollow structural arms and wrists with integrated wiring, enabling flawless operations in confined spaces. Its lightweight, dust-proof, and drip-proof attributes ensure remarkable safety and durability. Protected by a robust body cover, it stands resilient even in the most demanding environments.

Offering an expansive working range and rapid maneuverability, this robot delivers precision with high repeatability. It is the perfect solution for applications requiring impeccable weld quality, excelling in diverse, challenging scenarios. Achieve consistent, quality outcomes while upholding efficiency and safety.

 

Company Profile

ZMDE Co., Ltd. was established in 2013, marking a milestone in the realm of high-tech enterprise innovation. As a beacon of excellence in assembly building intelligent equipment, ZMDE has carved its niche as a 'small giant' national leader in specialization, and novelty. Our expertise spans across the development, manufacturing, sales, and service of cutting-edge technologies. At the heart of our core industry lies the advanced steel structure assembly building intelligent industrial mother machine, coupled with leading-edge industry IoT solutions.Our innovation prowess is further highlighted in our intelligent control system, elegantly supported by two robust divisions.
Our headquarters command a premier location in Lingang New Area, Pudong New District, Shanghai. This site serves as the nucleus for pioneering research and development, stretching across an impressive 32,000 square meters. It houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings, dedicated to propelling innovation and management, with a focus on the evolution of high-end core technologies such as Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In addition, our Shandong base, strategically situated in Weicheng District, Weifang City, thrives as a center of research, development, and production. Here, we spearhead the creation of intelligent industrial mother machines tailored for steel beams used in assembled buildings, heralding a new era of construction innovation.Our pursuit of excellence continues with the intelligent industrial mother machine dedicated to the advancement of wall structures in assembled buildings, setting new standards for the industry.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)