Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions

Product Details
Customization: Available
Application: Construction Industry, Metal Fabrication Industry, Welding
Drive Mode: Electric
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  • Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
  • Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
  • Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
  • Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
  • Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
  • Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
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  • Overview
  • Technical Parameters
  • Company Profile
  • FAQ
Overview

Basic Info.

Model NO.
ZMD-2010A-GG-12DG
Condition
New
Certification
ISO, CE
After-Sales Service
Online Support Video Technical Support
Warranty
1 Year
Transport Package
Export Standerd or Customized
Trademark
ZMDE
Origin
Shandong, China
HS Code
8468800000
Production Capacity
Other

Packaging & Delivery

Package Size
3000.00cm * 3000.00cm * 3000.00cm
Package Gross Weight
6000.000kg

Product Description

Introducing the ZMDE Robotic Arm: Revolutionize your industrial welding operations with our state-of-the-art 6 Axis Industrial Welding Systems. This advanced TIG Welding Robot Workstation is designed to deliver unparalleled precision and efficiency, making it an indispensable asset for all your comprehensive welding needs.
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
(Please note: There may be slight variations between the product images and the actual product due to continuous product enhancements and updates.)
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Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
 
Technical Parameters
 
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
ZMD-2010A-GG-12DG
Conditions of use
0-45ºC, 20-80%RH
Type
Vertical joint 6 degrees of freedom
Maximum reachable range
1598mm
Protection class
Comparable to IP65
Installation
Ground level
Positional repeatability
±0.08
Maximum load weight
6KG
Body weight
168KG
Power capacity
2KVA
 
Range of action
Basic Axis
J1
±170°
Maximum speed
Basic Axis
J1
259.3°/S
J2
+64° -130°
J2
160°/S
J3
±75°
J3
296.3°/S
 Arm Axle
J4
±150°
Arm Axle
J4
294.1°/S
J5
+130° -105°
J5
294.1°/S
J6
±220°
J6
426.7°/S
 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
> Highly Adaptable and Intelligent <
1. Perfectly suited for both multiple batches and small batch welding needs, capable of welding a variety of plates with unmatched efficiency.
2. Teach-free programming: The software intelligently calculates welding attitude, searching attitude, and null shift path, significantly reducing the manual programming process.
3. Seamlessly imports models and automatically extracts and analyzes weld seams. Compatible with mainstream 3D modeling software like Tekla and SolidWorks.
4. Employs cutting-edge digital twin technology, enabling synchronous movement between the software-based and real workstation robots, ensuring peak intelligence.
5. Features a comprehensive welding process library that supports customized processes and manual imports of templates, adapting to diverse and complex workpieces.
6. Equipped with production data statistics functionality, supports remote real-time monitoring via mobile app for smarter progress tracking.
7. Integrates with the MES system, allowing workpiece QR code scans or server-based drawing number entries to download drawing files directly, eliminating the need for USB flash drives.
 
> High Welding Precision and High Welding Speed <
1. Automatic sequencing optimized for the shortest empty travel distance of the robot, enhancing efficiency.
2. Dual localization mode with BAYKAL composite vision sensor for superior precision.
3. Offline programming with built-in welding process and automatic obstacle avoidance algorithm, swiftly generating optimal welding paths.
4. Tailors welding trajectories based on the actual welding process requirements, considering the torch attitude and scene-specific parameters.
5. Combines feed-forward and feedback mechanisms in its welding seam tracking system, achieving unparalleled recognition accuracy.
6. Automatically generates welding torch attitudes (torch angles), supporting intelligent calculation and visualization via the software interface.
7. Allows real-time modification of the welding torch attitude (push-pull angle) through an intelligent operation platform, making adjustments more convenient.
8. Supports batch generation of weld seams, saving significant offline programming time by eliminating repeated tasks for similar weld seams.
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
 
> Long Service Life and Easy Maintenance <
1. Built-in pipeline design within the robot body, eliminating the risk of hanging wires and enhancing safety.
2. Features an independent air duct design, adaptable to high dust environments with enhanced anti-interference and high-temperature resistance.
3. Fully enclosed floor track to prevent damage from welding spatter and dust, coupled with a multi-point lubrication system to extend the slider's service life.
4. Equipped with collision detection and singularity avoidance mechanisms to prolong equipment lifespan.
5. Automatically avoids generating welding paths that interfere or collide with the gun, reducing collision risks.

> Unparalleled Cost Savings and Superior Weld Quality <
1. Slash the costs associated with manual welding and enhance workforce stability, reducing the likelihood of personnel turnover.
2. Minimize size discrepancies and surface irregularities, drastically lowering the welding scrap rate and ensuring precision.
3. Seamlessly bypass bar and plate shear inaccuracies, avoiding issues with artificial riveting that cause unpredictable weld start and end points, as well as inconsistent weld lengths.
4. Support advanced breakpoint positioning to resume processing seamlessly, and customize arc start distances for optimal performance. Ensure robust weld joints by managing weld interruptions and connections over weld hole positions, thereby enhancing overall weld quality.
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
More Para.
Model
ZMD-2010A-GG-12DG
Welding Robot
ZMD-2010A (arm span 2 meters)
Welding torch
TRM602W HD-22L anti-collision welding torch for robots
Welding power source
Megmeet Dex2500MPR robot special welding power supply
Ground rail
ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system
CypTronic Pro-E
Laser Vision Sensor
BCW600P
Arc welding process software package
BRW2.0V
Offline programming software
CypWeidV2.0
Power supply
AC 380V 50HZ 3 phase
 
The welding robot features a distinctive design with hollow structure arms and wrists, incorporating built-in welding cables. Its compact architecture ensures effortless welding in confined spaces. Lightweight, dust-proof, and drip-proof, the robot guarantees high safety standards with a protective body cover that makes it dependable in harsh conditions.

Offering an expansive working area and rapid operational speeds with high repeat positioning accuracy, this robot is perfect for demanding welding applications requiring outstanding weld quality. Its versatility and consistent performance under tough conditions make it an invaluable asset, delivering exceptional results while maintaining efficiency and safety.
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Company Profile
 
Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of intelligent equipment for assembly building. As a leading high-tech enterprise, we specialize in research, development, manufacturing, sales, and service. Recognized as a national expert in specialized, niche, and new 'small giant' enterprises, our core industries include the development of steel structure assembly building intelligent industrial mother machines, as well as cutting-edge IoT and
intelligent control systems.
Our headquarters are strategically located in Lingang New Area, Pudong New District, Shanghai. This impressive facility encompasses the Research Institute of Artificial Intelligence for Assembled Buildings, boasting a sprawling floor area of 32,000 square meters. Here, we spearhead the management and R&D of high-end core technologies, focusing on Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines specifically designed for the steel beams of assembled buildings and other intelligent industrial
mother machines for the walls of assembled buildings.
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions
FAQ

1. Q: What is the minimum order quantity?

A: The minimum order quantity is just 1 piece, making it convenient for all businesses, big or small, to acquire our top-notch products.

2. Q: What are the payment terms?
A: We offer flexible payment terms via Letter of Credit (L/C) or Telegraphic Transfer (T/T), ensuring a smooth and secure transaction process.

3. Q: How long is the delivery time?
A: Delivery time is approximately 30 days, allowing us to ensure each product meets our rigorous quality standards before shipping.

4. Q: How long is the warranty period?
A: The warranty period is 1 year. Original manufacturer's equipment parts come with lifelong maintenance options, providing our customers with lasting peace of mind.

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