Zmde Efficient Structure Steel Welding Robot for Comprehensive Welding Solutions

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Introducing the ZMDE Robotic Arm: Revolutionize your industrial welding operations with our state-of-the-art 6 Axis Industrial Welding Systems. This advanced TIG Welding Robot Workstation is designed to deliver unparalleled precision and efficiency, making it an indispensable asset for all your comprehensive welding needs.

(Please note: There may be slight variations between the product images and the actual product due to continuous product enhancements and updates.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Perfectly suited for both multiple batches and small batch welding needs, capable of welding a variety of plates with unmatched efficiency.
2. Teach-free programming: The software intelligently calculates welding attitude, searching attitude, and null shift path, significantly reducing the manual programming process.
3. Seamlessly imports models and automatically extracts and analyzes weld seams. Compatible with mainstream 3D modeling software like Tekla and SolidWorks.
4. Employs cutting-edge digital twin technology, enabling synchronous movement between the software-based and real workstation robots, ensuring peak intelligence.
5. Features a comprehensive welding process library that supports customized processes and manual imports of templates, adapting to diverse and complex workpieces.
6. Equipped with production data statistics functionality, supports remote real-time monitoring via mobile app for smarter progress tracking.
7. Integrates with the MES system, allowing workpiece QR code scans or server-based drawing number entries to download drawing files directly, eliminating the need for USB flash drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing optimized for the shortest empty travel distance of the robot, enhancing efficiency.
2. Dual localization mode with BAYKAL composite vision sensor for superior precision.
3. Offline programming with built-in welding process and automatic obstacle avoidance algorithm, swiftly generating optimal welding paths.
4. Tailors welding trajectories based on the actual welding process requirements, considering the torch attitude and scene-specific parameters.
5. Combines feed-forward and feedback mechanisms in its welding seam tracking system, achieving unparalleled recognition accuracy.
6. Automatically generates welding torch attitudes (torch angles), supporting intelligent calculation and visualization via the software interface.
7. Allows real-time modification of the welding torch attitude (push-pull angle) through an intelligent operation platform, making adjustments more convenient.
8. Supports batch generation of weld seams, saving significant offline programming time by eliminating repeated tasks for similar weld seams.

 

> Long Service Life and Easy Maintenance <
1. Built-in pipeline design within the robot body, eliminating the risk of hanging wires and enhancing safety.
2. Features an independent air duct design, adaptable to high dust environments with enhanced anti-interference and high-temperature resistance.
3. Fully enclosed floor track to prevent damage from welding spatter and dust, coupled with a multi-point lubrication system to extend the slider's service life.
4. Equipped with collision detection and singularity avoidance mechanisms to prolong equipment lifespan.
5. Automatically avoids generating welding paths that interfere or collide with the gun, reducing collision risks.

> Unparalleled Cost Savings and Superior Weld Quality <
1. Slash the costs associated with manual welding and enhance workforce stability, reducing the likelihood of personnel turnover.
2. Minimize size discrepancies and surface irregularities, drastically lowering the welding scrap rate and ensuring precision.
3. Seamlessly bypass bar and plate shear inaccuracies, avoiding issues with artificial riveting that cause unpredictable weld start and end points, as well as inconsistent weld lengths.
4. Support advanced breakpoint positioning to resume processing seamlessly, and customize arc start distances for optimal performance. Ensure robust weld joints by managing weld interruptions and connections over weld hole positions, thereby enhancing overall weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinctive design with hollow structure arms and wrists, incorporating built-in welding cables. Its compact architecture ensures effortless welding in confined spaces. Lightweight, dust-proof, and drip-proof, the robot guarantees high safety standards with a protective body cover that makes it dependable in harsh conditions.

Offering an expansive working area and rapid operational speeds with high repeat positioning accuracy, this robot is perfect for demanding welding applications requiring outstanding weld quality. Its versatility and consistent performance under tough conditions make it an invaluable asset, delivering exceptional results while maintaining efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of intelligent equipment for assembly building. As a leading high-tech enterprise, we specialize in research, development, manufacturing, sales, and service. Recognized as a national expert in specialized, niche, and new 'small giant' enterprises, our core industries include the development of steel structure assembly building intelligent industrial mother machines, as well as cutting-edge IoT and
intelligent control systems.
Our headquarters are strategically located in Lingang New Area, Pudong New District, Shanghai. This impressive facility encompasses the Research Institute of Artificial Intelligence for Assembled Buildings, boasting a sprawling floor area of 32,000 square meters. Here, we spearhead the management and R&D of high-end core technologies, focusing on Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines specifically designed for the steel beams of assembled buildings and other intelligent industrial
mother machines for the walls of assembled buildings.

FAQ

1. Q: What is the minimum order quantity?

A: The minimum order quantity is just 1 piece, making it convenient for all businesses, big or small, to acquire our top-notch products.

2. Q: What are the payment terms?
A: We offer flexible payment terms via Letter of Credit (L/C) or Telegraphic Transfer (T/T), ensuring a smooth and secure transaction process.

3. Q: How long is the delivery time?
A: Delivery time is approximately 30 days, allowing us to ensure each product meets our rigorous quality standards before shipping.

4. Q: How long is the warranty period?
A: The warranty period is 1 year. Original manufacturer's equipment parts come with lifelong maintenance options, providing our customers with lasting peace of mind.