Zmde ISO Certified Steel H T Beam Welding Arm with Online Technical Support

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Co., Ltd proudly presents its cutting-edge product: the ISO Certified Stainless Welding Arm. This advanced 6-axis industrial welding system, equipped with TIG welding capabilities, is engineered for peak performance in any industrial setting. Our robotic arm workstation is designed to deliver precision, reliability, and efficiency, making it the ultimate solution for your welding needs.

Please note: The actual product may slightly vary in appearance from the images shown. Every effort has been made to ensure the accuracy and completeness of the product visuals.
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Identifies and welds H/T beam accessory plates with precision and efficiency.

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <
1. Perfect for multiple batches or small batch welding needs, capable of welding various plate types.
2. Teach-free programming: The software calculates welding attitude, searching attitude, and null shift path, reducing the manual programming process and enhancing intelligence.
3. Supports model import and automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Utilizes digital twin technology, enabling the synchronous movement of the robot in both the software and the real workstation, ensuring high intelligence.
5. Features a welding process library that supports customized processes and manual import of process templates, adapting to various complex workpieces.
6. Includes production data statistics function, supports remote viewing via cell phone app, and provides real-time processing progress updates, further enhancing intelligence.
7. Integrated with MES system: Scan workpiece QR codes or enter drawing numbers from the server workpiece model library to download files to the offline intelligent platform, eliminating the need for USB flash drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing ensures the shortest empty travel distance of the robot.
2. Dual localization mode with BAYKAL composite vision sensor for precision.
3. Offline programming function with a built-in welding process and automatic obstacle avoidance algorithm to quickly generate welding paths.
4. Sets the allowable range of the torch attitude software based on actual welding requirements, automatically calculating the robot's welding trajectory.
5. Welding seam tracking system: Combines feed-forward and feedback for higher recognition accuracy.
6. Automatically generates welding torch attitude, supports automatic calculation of welding attitude and position-finding attitude, with visualization in the software interface.
7. Enables real-time modification of the welding torch attitude (push-pull angle), offering a more convenient intelligent operation platform for individual modifications.
8. Supports batch generation of weld seams, eliminating repetitive operations and saving time for offline programming.

 

> Long Service Life and Easy Maintenance <
1. Built-in pipeline design prevents the risk of hanging wires.
2. Independent air duct design adapts to high dust environments, providing anti-interference and high temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear on the slide, with a multi-point lubrication system to extend slider service life.
4. Equipped with collision detection and singularity avoidance to enhance equipment lifespan.
5. Should the welding arm detect potential interference or collision with the gun's trajectory, it will intuitively reroute itself to minimize the risk, ensuring uninterrupted and safe welding operations.

> Dramatic Cost Savings and Superior Weld Quality <
1. Slash manual welding costs and achieve remarkable personnel stability, eliminating the challenges of high turnover and skill variability.
2. Minimize size inaccuracies, surface unevenness, and other common issues, substantially lowering the welding scrap rate and enhancing overall project efficiency.
3. Proficiently bypass bar and plate shear angle inaccuracies along with artificial riveting challenges, ensuring consistent weld start and end points, and maintaining precise weld lengths.
4. Offers superior support for breakpoint positioning to seamlessly continue processing, allowing customized arc start distances. Ensures reliable weld joints by handling interruptions and connecting over weld hole positions, thereby significantly enhancing welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot features a distinctive hollow-structure design for its arms and wrists, integrating built-in welding cables. Its compact and lightweight build allows efficient operation in confined spaces, while its dust-proof and drip-proof capabilities ensure high safety standards. With an additional protective body cover, this robot is engineered for reliability in even the harshest environments.

Crafted for excellence, it provides a vast working space, rapid operation speeds, and unparalleled repeat positioning accuracy. Ideal for high-demand welding applications, this versatile robot consistently delivers exceptional weld quality, ensuring operational efficiency and uncompromised safety in all conditions.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. stands at the forefront of innovation in the assembly building intelligent equipment industry. As a distinguished high-tech enterprise recognized as a national specialization, speciality, and new 'small giants' enterprise, ZMDE Co., Ltd. excels in research and development, manufacturing, sales, and service. Our core offerings include state-of-the-art steel structure assembly building intelligent industrial mother machines and cutting-edge Industry IoT solutions.
intelligent control system solutions.
Our headquarters, nestled in the Lingang New Area of Pudong New District, Shanghai, is a hub of innovation. Spanning 32,000 square meters, it houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This facility is the epicenter for our management and R&D activities, focusing on pioneering high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Shandong, our base is located in Weicheng District, Weifang City. This site is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams used in assembled buildings. It is also a key location for the production of
intelligent industrial mother machines for walls of assembled buildings.

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available