Zmde Advanced Metal Welding Arm with Online Video Technical Support

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Control Mode: Continuous Path Control
• Model NO.: ZMD-2010A-GG-12DG
• Type: MIG Welding Robot
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Robotic Arm - Precision 6 Axis Industrial Welding Systems: Elevate Your Production with Our MIG Welding Robot Workstation

(Please note: slight variations may exist between the actual product and the image depicted)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Perfectly suited for multiple and small batch welding requirements, capable of welding a wide variety of plates.
2. Teach-free programming: The software handles welding attitude, searching attitude, and null shift path calculations, significantly reducing manual programming and enhancing intelligence.
3. Supports model import with automatic weld seam extraction and analysis, compatible with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Utilizes digital twin technology for synchronized robot movements in both software and real workstation, offering a high degree of intelligence.
5. Features a welding process library that allows for customized processes and manual template imports, adapting to various complex workpiece welding scenarios.
6. Integrates production data statistics with support for mobile app remote viewing, offering real-time processing progress and enhanced intelligence.
7. Connects to the MES system for efficient workpiece QR code scans or drawing number inputs, enabling easy access to drawing files from the server's workpiece model library, eliminating the need for USB flash drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing with the shortest possible empty travel distances for the robot.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming function featuring a built-in welding process and automatic obstacle avoidance algorithm for rapid welding path generation.
4. Allows setting of the torch attitude's allowable range according to real-world requirements, automating the calculation of the robot's welding trajectory.
5. Advanced welding seam tracking system combining feed-forward and feedback for superior recognition accuracy.
6. Automatic generation of welding torch attitude (torch angle), supporting automatic calculation of welding and position-finding attitudes, visualized in the software interface.
7. Real-time modification of welding torch attitude (push-pull angle) via an intelligent operation platform for enhanced convenience.
8. Supports batch generation of weld seams, eliminating redundancy and saving time in offline programming operations.

 

> Long Service Life and Easy Maintenance <
1. Built-in pipeline design within the robot body, mitigating the risk of hanging wires.
2. Independent air duct design suitable for high-dust environments, providing anti-interference and high-temperature resistance.
3. Fully enclosed floor track to prevent welding spatter and dust wear on the slider; features a multi-point lubrication system to extend slider's service life.
4. Includes collision detection and singularity avoidance to significantly enhance equipment longevity.
5. In the event of interference or potential collision with the welding gun, the system intelligently adjusts to avoid the obstacle, thereby minimizing collision risks and ensuring seamless operation.

> Maximized Cost Efficiency and Superior Weld Quality <
1. Drastically reduce manual welding expenses, while ensuring personnel stability and minimizing workforce turnover.
2. Substantially decrease size discrepancies, surface unevenness, and other related issues, significantly lowering the welding scrap rate.
3. Effectively address bar and plate shear angle errors, and inconsistencies caused by manual riveting, which can lead to variable weld start and end points, and uncontrollable weld lengths.
4. Facilitate breakpoint positioning to resume processing seamlessly, with customizable arc start distance for optimal precision. Ensure uninterrupted welds over holes to guarantee reliable joints and enhanced welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot showcases a distinctive design with hollow structure arms and wrists, incorporating internal welding cables. Its compact design is perfect for maneuvering within tight spaces. The robot is lightweight, dust-proof, and drip-proof, ensuring superior safety standards. Equipped with a protective body cover, it operates reliably even in harsh environments.

Featuring a spacious working area and rapid operating speeds, this robot offers high repeat positioning accuracy, making it perfect for demanding welding applications requiring outstanding weld quality. Versatile and efficient, it consistently delivers high-quality results under various challenging conditions while ensuring maximum safety and productivity.

Company Profile

 

ZMDE Co., Ltd., established in 2013, stands as a leading high-tech enterprise focused on the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a 'national specialization, speciality, and new 'small giants' enterprise,' ZMDE Co., Ltd. excels in producing state-of-the-art steel structure assembly building intelligent industrial mother machines and cutting-edge Industry IoT solutions.
Our core expertise encompasses two primary domains: intelligent control systems and industrial IoT innovations.
Our headquarters, strategically located in Lingang New Area, Pudong New District, Shanghai, spans a remarkable 32,000 square meters. It houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This institute is dedicated to pioneering advanced core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT). The headquarters primarily handles the company's management and R&D functions.
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines specifically designed for steel beams and walls of assembled buildings.
This facility is instrumental in advancing our capabilities in creating intelligent solutions for the construction and assembly of modern buildings.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available