Zmde TIG Welding Robot with Welding Machine to Weld H Beam

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE TIG Welding Robot with Welding Machine to Weld H Beam
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(Please note that there might be slight differences between the actual product and the image provided, as variations may occur.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precision welding of H/T beam accessory plates perfectly.

Applicable Industry
>>Steel structure industry, prefabricated construction, bridge engineering, shipbuilding, and many more.

Advantages

> Highly Adaptable and Intelligent <

1. Versatile for multiple production runs, suitable for small batch welding with capability to handle a variety of plates seamlessly.
2. Enjoy hassle-free programming: The software intelligently calculates welding posture, search attitude, and null shift paths, significantly cutting down on manual programming efforts.
3. Seamlessly import models, automatically extract, and analyze weld seams while integrating with Tekla, SolidWorks, and other leading 3D modeling software.
4. Employ cutting-edge digital twin technology for real-time synchronization between the software simulator and the physical robot at your workstation, showcasing high intelligence.
5. Leverage a comprehensive welding process library, supporting customizable processes and manual template imports, adeptly handling complex workpiece welding scenarios.
6. Features production data statistics capabilities, allowing remote monitoring via a smartphone app for real-time updates on processing progress, enhancing operational intelligence.
7. Integration with the MES system enables effortless workpiece tracking through QR code scanning or model library server downloads, eliminating the need for USB flash drives.

> High Welding Precision and High Welding Speed <

1. Implement precise automatic sequencing to ensure the robot travels the shortest possible distance without load.
2. Enhance accuracy with a dual localization mode, featuring the advanced BAYKAL composite vision sensor.
3. Utilize offline programming with built-in welding processes and an automatic obstacle avoidance algorithm to swiftly generate optimized welding paths.
4. Customize the torch attitude software based on real-world welding requirements, automatically calculating precise robot welding trajectories.
5. Seamlessly integrate a welding seam tracking system that combines feed-forward and feedback mechanisms for superior recognition accuracy.
6. Automatically generate the ideal welding torch attitude (including torch angle), with intuitive visualization on the software interface for ease of use.
7. Enable real-time modifications of the welding torch attitude (push-pull angle) through a smart operations platform, enhancing user convenience.
8. Support for batch generation of weld seams, dramatically reducing repetitive tasks and saving time in offline programming.

> Long Service Life and Easy Maintenance <

1. Internal pipeline design eliminates the risk of hanging wires, ensuring a streamlined operation.
2. Features an independent air duct design, expertly handling high dust environments, resisting interference, and tolerating high temperatures.
3. Fully enclosed floor tracks protect against welding spatter and dust, coupled with a multi-point lubrication system to extend slider longevity.
4. Incorporates collision detection and singularity avoidance mechanisms to significantly prolong equipment service life.
5. Intelligent collision avoidance ensures no welding path is generated during gun interference, minimizing collision risk and enhancing safety.

Unlock Cost Savings and Achieve Superior Weld Quality

1. Slash the expenses associated with manual welding, stabilizing your workforce effortlessly by minimizing turnover risks.
2. Dramatically minimize dimensional discrepancies, surface irregularities, and other challenges, effectively slashing the welding scrap rate to a significant low.
3. Skillfully navigate bar and plate shear angle errors and eliminate inconsistencies in weld start and end points, as well as weld length variations, ensuring absolute precision.
4. Seamlessly support breakpoint positioning to continue operations, with customizable arc re-initiation distances. Ensure uninterrupted, robust welds over weld holes for unmatched joint reliability and enhanced weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot stands out with its distinctive design, featuring hollow-structured arms and wrists ingeniously integrated with internal welding cables. This compact marvel can effortlessly execute welding tasks in confined spaces. It is lightweight, dust-proof, and drip-proof to guarantee top-notch safety, equipped with a protective body cover to withstand the most challenging environments with unwavering reliability.

It commands an expansive working area and swift operational speed with remarkable repeat positioning accuracy, making it perfect for demanding welding applications that require outstanding weld quality. This adaptable robot shines in challenging conditions, delivering consistent, high-quality results while maintaining peak efficiency and utmost safety.

 

Company Profile

Established in 2013, ZMDE Co., Ltd. has rapidly ascended to become a beacon of innovation in the realm of assembly building intelligent equipment. We are a distinguished high-tech enterprise, proudly recognized as one of the national specialization, speciality, and new 'small giants' enterprises. Our expertise lies in the pioneering development, manufacturing, and comprehensive service of advanced technologies. At the heart of our operations are two core pillars: the steel structure assembly building intelligent industrial mother machine and the cutting-edge Industry IoT.Our sophisticated intelligent control systems form the backbone of our dual-focus strategy.
Strategically headquartered in the vibrant Lingang New Area, Pudong New District, Shanghai, our state-of-the-art facility spans an impressive 32,000 square meters. This hub is home to the renowned Research Institute of Artificial Intelligence for Assembled Buildings, where brilliance converges in the pursuit of excellence. Our headquarters not only orchestrates the company's management but also spearheads the research and development of our most advanced core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, nestled in the Weicheng District of Weifang City, serves as a dynamic center for innovation. Here, we focus on the research, development, and production of the intelligent industrial mother machines, specifically designed for steel beams in assembled buildings.Additionally, this location is pivotal in the creation of intelligent industrial mother machines tailored for the walls of assembled buildings, further strengthening our commitment to enhancing construction efficiency and precision.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)