Zmde New 6 Axis Welding Robot Arm for Automatic Metal Welding Tasks

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE New 6 Axis Welding Robot Arm for Automatic Metal Welding Tasks

(Please note that slight differences may exist between the actual product and the depicted image, as we strive for continuous improvement and enhancements.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Seamlessly identifies and welds H/T beam accessory plates with precision and efficiency.

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and beyond.

Advantages

> Highly Adaptable and Intelligent <

1. Expertly accommodates various batch sizes and diverse plate types for welding versatility.
2. Teach-free programming streamlines processes by calculating welding and searching attitudes, reducing manual input and enhancing intelligence.
3. Effortlessly imports models, auto-extracts and analyzes weld seams, seamlessly integrates with Tekla, SolidWorks, and other top-tier 3D modeling software.
4. Harnesses digital twin technology to synchronize virtual and real-world robot movements, epitomizing advanced intelligence.
5. Comprehensive welding process library supports tailored processes and manual imports, adapting to complex workpiece needs.
6. Features production data statistics with mobile app access for real-time progress insights, boosting intelligence.
7. MES system connectivity allows QR code scanning or entering drawing numbers from the server's model library for efficient download, eliminating USB guide needs.

> High Welding Precision and Speed <

1. Employs automatic sequencing to ensure minimum empty travel distance, maximizing efficiency.
2. Dual localization via BAYKAL composite vision sensor enhances precision.
3. Offline programming with built-in algorithms for obstacle avoidance accelerates welding path generation.
4. Automatically calculates welding trajectories based on real-world process requirements and scene-specific needs.
5. Combines feed-forward and feedback in welding seam tracking for superior recognition accuracy.
6. Automates torch angle calculations with software visualization for effortless operation.
7. Enables real-time torch attitude adjustments with intuitive interfaces, simplifying individual modifications.
8. Batch generation of weld seams streamlines operations by eliminating repetitive tasks, saving programming time.

> Long Service Life and Easy Maintenance <

1. Internalized pipelines within robot body mitigate hanging wire risks, enhancing safety.
2. Independent air duct design withstands high dust and temperature environments, ensuring durability.
3. Fully enclosed floor track guards against spatter and dust, with multi-point lubrication for extended slider life.
4. Features collision detection and singularity avoidance, boosting equipment longevity.
5. Automatically reroutes welding path upon interference, minimizing collision risks with the gun.

> Unlock Cost Efficiency and Elevate Weld Quality to New Heights <

1. Experience substantial cost savings by eliminating the need for manual welding, while maintaining personnel stability and minimizing turnover.
2. Dramatically decrease size discrepancies, plate surface irregularities, and other challenges, resulting in a significant reduction in the welding scrap rate.
3. Skillfully avoid bar and plate shear angle errors, as well as artificial riveting issues, which lead to inconsistent weld start and end points, and unpredictable changes in weld length.
4. Benefit from breakpoint positioning capabilities to seamlessly continue processing, with custom arc restart distances. Ensure reliable weld joints and enhanced quality by supporting the interruption and reconnection at weld hole positions.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot distinguishes itself with a sleek hollow-structured design, featuring built-in welding cables within its arms and wrists. Its compact and lightweight build allows effortless welding in confined spaces. Dust-proof and drip-proof, it meets high safety standards, bolstered by a protective body cover that ensures reliability in even the harshest environments.

Offering expansive working space and swift operational speeds, this robot delivers high repeat positioning accuracy, perfect for welding tasks demanding superior weld quality. Versatile and robust, it excels in challenging conditions, consistently delivering high-quality results while maintaining efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. epitomizes innovation and excellence in the realm of intelligent equipment. As a high-tech enterprise, our company seamlessly integrates research and development, manufacturing, sales, and services. Recognized as a national specialization, speciality, and a pioneering 'small giant,' our core expertise lies in the steel structure assembly of intelligent industrial mother machines and the Industrial Internet of Things (IoT).Our dual focus on intelligent control systems and IoT forms the backbone of our cutting-edge solutions.
Strategically headquartered at Lingang New Area, Pudong New District, Shanghai, ZMDE Co., Ltd. spans an impressive 32,000 square meters. This state-of-the-art facility houses our Research Institute of Artificial Intelligence for Assembled Buildings. Here, we spearhead management operations and cultivate pioneering research and development of high-end core technologies, specializing in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, nestled in the Weicheng District of Weifang City, stands as a beacon of innovation. It is dedicated to the research, development, and production of intelligent industrial mother machines tailored for steel beams in assembled buildings, as well asintelligent industrial mother machines specifically designed for walls of assembled buildings.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)