Zmde 6 Axis Robot Arm for Efficient Industrial TIG Welding Solutions

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE 6 Axis Robot Arm for Efficient Industrial TIG Welding Solutions

(Please note that minor variations may exist between the actual product and the images provided)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precision welding of H/T beam accessory plates, ensuring robust and reliable connections.

Applicable Industry
>>Seamlessly integrated into the steel structure industry, assembly building, bridge engineering, shipyards, and more diverse applications.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for diverse production scales, catering to both large batches and small batch welding needs with versatility. Capable of welding a wide array of plate types.
2. Revolutionizing efficiency with teach-free programming: Welding and searching attitudes, along with null shift path, are intuitively calculated by the advanced software, minimizing manual programming and enhancing intelligence.
3. Effortless model import for automatic extraction and analysis of weld seams, with seamless integration with Tekla, SolidWorks, and other leading three-dimensional modeling software.
4. Employing cutting-edge digital twin technology for synchronized movement between the software's virtual robot and the physical robot in the workstation, achieving unparalleled levels of intelligence.
5. Equipped with a comprehensive welding process library, supporting customizable processes and manual import of templates to adapt to complex workpieces with precision.
6. Integrating production data statistics function with convenient mobile app access for remote, real-time tracking of processing progress, enhancing intelligence.
7. Seamless MES system integration allows scanning of workpiece QR codes or drawing numbers from the server's model library to download files to the offline intelligent platform, eliminating the reliance on USB drives.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing optimized for minimal empty travel distance, increasing efficiency.
2. Enhanced precision with dual localization mode and BAYKAL composite vision sensor.
3. Offline programming function coupled with built-in welding processes and an automatic obstacle avoidance algorithm to rapidly generate optimal welding paths.
4. Tailor the torch attitude software to the welding process requirements, automatically calculating the robot's welding trajectory based on scene and attitude needs.
5. Advanced welding seam tracking system combining feed-forward and feedback for superior recognition accuracy.
6. Automates the generation of torch angle and welding attitude, with visualization in the intuitive software interface.
7. Allows real-time modification of welding torch attitude, enhancing the user experience with an intelligent operation platform for seamless individual adjustments.
8. Batch generation of weld seams streamlines operations, eliminating redundancy and saving valuable time in offline programming.

> Long Service Life and Easy Maintenance <

1. Internal pipeline integration within the robot body, eliminating risks associated with hanging wires.
2. Innovative independent air duct design endures high dust environments, offering superior anti-interference and high-temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust, while a robust multi-point lubrication system extends the slider's service life.
4. Features collision detection and singularity avoidance to significantly enhance equipment longevity.
5. Intelligent collision and interference management ensures no welding path is generated in compromise situations, automatically redirecting to mitigate collision risks.

> Enjoy Exceptional Cost Savings and Unparalleled Weld Quality Enhancement <

1. Achieve remarkable cost savings by eliminating the need for manual welding labor, ensuring a stable workforce with reduced turnover.
2. Minimize size discrepancies, surface unevenness, and other complications, dramatically reducing the welding scrap rate to enhance production efficiency.
3. Skillfully navigate issues like bar and plate shear angle discrepancies and inconsistent weld start and end points, effectively preventing unwanted variations in weld length and maintaining quality control.
4. Benefit from advanced breakpoint positioning for seamless continuation of operations, with customizable arc start distances. Ensure robust weld joints by managing interruptions and connections over weld hole positions, ultimately boosting welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our innovative welding robot features a distinctive, hollow-structured arm and wrist design with internally routed welding cables. Its sleek and compact form allows for flawless performance in tight spaces. Engineered to be lightweight, dust-proof, and drip-proof, it meets high safety standards. The protective body cover fortifies its reliability, even in the most challenging environments.

This robotic marvel offers expansive working areas and swift speeds with outstanding repeat positioning accuracy. It's perfect for demanding welding tasks that require superior quality. Its versatility shines through under tough conditions, consistently delivering high-quality results while upholding efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. has rapidly ascended the ranks of high-tech enterprises as a pioneering force in assembly building intelligent equipment. We pride ourselves on a comprehensive approach that encompasses research and development, manufacturing, sales, and unparalleled service delivery. As a distinguished national entity, we are recognized among the elite specialization, speciality, and 'small giants' enterprises. At the core of our operations lies the innovative steel structure assembly building intelligent industrial mother machine, paired seamlessly with the cutting-edge Industry IoT solutions.Our expertise is beautifully orchestrated across two critical domains: the intelligent control system and the robust infrastructure of industry IoT.
Strategically headquartered in the Lingang New Area, Pudong New District, Shanghai, our expansive 32,000 square meter facility is home to the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art center is dedicated to leading our management initiatives, alongside the advancement of high-end core technologies in Artificial Intelligence, Intelligent Building solutions, and the Industrial Internet of Things (IoT).
Our Shandong base, nestled in the Weicheng District of Weifang City, serves as a hub of innovation and production. Here, we specialize in the research, development, and production of intelligent industrial mother machines specifically tailored for steel beams used in assembled buildings.Furthermore, we are at the forefront of creating intelligent industrial mother machines for the walls of assembled buildings, ensuring every structure is crafted with precision and state-of-the-art technology.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)