Zmde Automatic Robotic Welder for Precision H Beam Welding Operations

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Automatic Robotic Welder for Precision H Beam Welding Operations 

(Please note: Actual product appearance may vary slightly from images shown due to variations in display settings or lighting conditions.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Excelling at welding identification and precise welding of H/T beam accessory plates, ensuring unmatched efficiency and quality in every weld.

Applicable Industry
>>Aptly serving the steel structure industry, assembly building projects, bridge engineering, shipyards, and more, making it an indispensable tool across numerous sectors.

Advantages

> Highly Adaptable and Intelligent <

1. Designed to meet the diverse needs of multiple and small batch welding, capable of seamlessly welding an array of plates.
2. Experience teach-free programming: Automatic calculations for welding attitude, searching attitude, and null shift path, significantly reducing manual input and enhancing intelligence.
3. Effortlessly import models, with automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. By leveraging digital twin technology, achieve synchronous movements between the software and the robot in the workstation, offering a remarkable level of intelligence.
5. Utilize the comprehensive welding process library, which supports customized processes and manual imports of process templates, adapting to complex workpieces.
6. Equipped with production data statistics, enabling remote progress updates via cell phone applications, ensuring real-time intelligence and efficiency.
7. Seamlessly connect to the MES system; effortlessly scan workpiece QR codes or enter drawing numbers to download files directly to the offline platform, eliminating the need for USB transfers.

> High Welding Precision and High Welding Speed <

1. Benefit from automatic sequencing, optimizing the shortest empty travel distance for the robot, enhancing operational efficiency.
2. Utilize dual localization with the advanced BAYKAL composite vision sensor for superior accuracy.
3. Offline programming with built-in welding processes and an automatic obstacle avoidance algorithm ensures a swift and precise welding path.
4. Tailor the torch attitude software to specific scene and attitude requirements, automatically calculating the optimal welding trajectory.
5. Achieve superior seam tracking with a combined feed-forward and feedback system, enhancing recognition accuracy.
6. Automatic generation and visualization of welding torch attitude in the interface, supporting intuitive calculation of welding and position-finding attitudes.
7. Empower the intelligent platform for real-time modification of torch attitudes, offering unparalleled convenience and customization.
8. Facilitate batch generation of weld seams, streamlining operations by eliminating repetitive programming for similar seams.

> Long Service Life and Easy Maintenance <

1. Integrated pipeline within the robot body eliminates risks of wire hanging, enhancing safety and reliability.
2. Unique independent air duct design makes it resilient against dust, interference, and high temperatures, ensuring robust performance.
3. Fully enclosed floor tracks prevent spatter and dust wear, with a multi-point lubrication system amplifying the slider's durability.
4. Collision detection and singularity avoidance features significantly contribute to extended equipment longevity.
5. Smart interference handling automatically redirects paths to mitigate collision risks, ensuring undisturbed operations.

> Experience Tremendous Cost Savings and Unmatched Weld Quality <

1. Dramatically reduce costs associated with manual welding processes, ensuring workforce stability and minimizing personnel turnover.
2. Significantly diminish size discrepancies, plate surface irregularities, and related issues, thereby drastically decreasing the welding scrap rate.
3. Skillfully avoid bar and plate shear angle errors, ensuring precision in artificial riveting. This effectively resolves inconsistent weld start and end points, stabilizing weld length and enhancing control.
4. Benefit from breakpoint positioning for seamless continuation of processing. Easily customize the arc startup distance, support the seamless interruption and reconnection over weld holes to guarantee robust weld joints, and elevate overall welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot's innovative appearance, with its hollow structural arms and wrists integrated with welding cables, stands out. Its compact design enables effortless welding even in confined spaces. The lightweight, dust-proof, and drip-proof features ensure high safety, while the protective body cover provides robust reliability in challenging environments.

Its expansive working area and swift running speeds, coupled with high repeat positioning accuracy, make it the perfect solution for applications demanding superior weld quality. This adaptable robot conquers various challenging scenarios, consistently delivering high-quality outcomes while focusing on efficiency and maintaining stringent safety standards.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. is a trailblazer in the realm of intelligent equipment for assembly buildings. As a high-tech enterprise with a national reputation for specialization and innovation, ZMDE stands out among the elite 'small giants' enterprises. Our core industries feature the development of steel structure assembly building intelligent industrial mother machines and the advancement of industry IoT solutions.These innovations are complemented by our advanced intelligent control systems, creating a robust two-tiered approach to modern construction challenges.
Strategically headquartered in the cutting-edge Lingang New Area, Pudong New District, Shanghai, our state-of-the-art facility spans an impressive 32,000 square meters. This hub serves as the focal point for our management activities and the pioneering development of high-end core technologies related to Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in the vibrant Weicheng District of Weifang City, is the powerhouse for the research, development, and production of intelligent industrial mother machines tailored for steel beams in assembled buildings.In addition, this location excels in creating intelligent industrial mother machines designed specifically for the wall structures of assembled buildings, demonstrating our commitment to revolutionizing building methods.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)