Zmde Industrial Welding Robotic Price Welding Machine Automatic TIG Welding Robot

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE presents the cutting-edge Hot Industrial Welding Robot Arm, specifically designed for H T Beam Production Lines. Equipped with advanced Ground Rail Welding capabilities and sophisticated 6 Axis Control, this TIG Welding Steel H Beam Robot Arm ensures precision, durability, and unparalleled efficiency in your welding operations.

(Please note: there may be slight differences between the actual product and the displayed image)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precision welding of H/T beam accessory plates.

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Ideal for diverse welding requirements, including multiple batches and small batch welding, capable of handling various plate types.
2. Teach-free programming: Software calculates welding attitude, search attitude, and null shift path, significantly reducing manual programming and enhancing intelligence.
3. Seamlessly integrates with Tekla, SolidWorks, and other leading 3D modeling software for automatic weld seam extraction and analysis.
4. Employs digital twin technology for synchronized robot movements in both software and real workstation, offering a high degree of intelligence.
5. Features a customizable welding process library and manual import options, adapting to various complex workpiece welding scenarios.
6. Includes production data statistics function with remote real-time progress monitoring via smartphone app.
7. MES system connectivity allows scanning of workpiece QR codes or inputting drawing numbers to download files to the offline intelligent platform without using a USB drive.

> High Welding Precision and Speed <

1. Automatic sequencing optimizes the robot's empty travel distance.
2. Dual localization mode with BAYKAL composite vision sensor for enhanced accuracy.
3. Offline programming function with automatic obstacle avoidance algorithm to quickly generate welding paths.
4. Software sets torch attitude range according to actual welding process requirements, automatically calculating the robot's welding trajectory.
5. Welding seam tracking system combines feed-forward and feedback for higher recognition accuracy.
6. Automatic generation and visualization of the welding torch attitude and position-finding attitude in the software interface.
7. Real-time modification of welding torch attitude on an intelligent operation platform, simplifying individual adjustments.
8. Supports batch generation of weld seams, reducing repetitive offline programming tasks and saving time.

> Long Service Life and Easy Maintenance <

1. Built-in pipeline design eliminates the risk of hanging wires.
2. Independent air duct design withstands high dust environments, interference, and high temperatures.
3. Fully enclosed floor track prevents welding spatter and dust wear, while the multi-point lubrication system extends slider life.
4. Equipped with collision detection and singularity avoidance to enhance equipment longevity.
5. Automatically avoids welding paths that risk collision with the gun, reducing potential damage.

> Cost Savings and Improved Weld Quality <

1. Achieve significant cost savings by eliminating manual welding, ensuring personnel stability and reducing turnover.
2. Minimize size discrepancies and surface irregularities, substantially lowering the welding scrap rate.
3. Effectively mitigate issues with bar and plate shear angles, and avoid inconsistencies from manual riveting, ensuring consistent weld start and end points, and stable weld lengths.
4. Seamlessly support breakpoint positioning to resume processing, with customizable arc start distances. Ensure reliable weld joints by supporting weld interruptions and connections over weld hole positions, significantly enhancing weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

With a distinctive design featuring hollow structure arms and wrists integrated with welding cables, the welding robot is engineered for precision even in confined spaces. Its lightweight, dust-proof, and drip-proof construction, along with a protective body cover, ensures durability and safety in challenging environments.

Boasting a large working envelope and rapid operational speeds, this robot offers exceptional repeat positioning accuracy. Ideal for high-demand welding applications, it consistently delivers superior quality results while ensuring maximum efficiency and safety in diverse and demanding conditions.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. has swiftly risen to prominence as a pioneer in the realm of intelligent equipment for assembly building. As a high-tech enterprise, we excel in research and development, manufacturing, sales, and service. Recognized as a national specialization, speciality, and one of the 'small giants' enterprises, our core industry encompasses the innovation of steel structure assembly building intelligent industrial machinery and cutting-edge Industry IoT solutions.Our expertise spans two primary areas: the intelligent control systems and steel structure assembly building intelligent industrial machinery.
Headquartered in the vibrant Lingang New Area, Pudong New District, Shanghai, our base boasts the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. Spread over an expansive 32,000 square meters, this facility is dedicated to the company's management and the pioneering research and development of high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
The Shandong base, strategically located in Weicheng District, Weifang City, is our hub for innovation in intelligent industrial mother machines for steel beams of assembled buildings. This facility is at the forefront of research, development, and production.Additionally, our Shandong base specializes in the research, development, and production of intelligent industrial mother machines specifically designed for the walls of assembled buildings.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)