Zmde Steel Flange TIG Welding Robot Workstation, Servo Positioner System

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Co., Ltd proudly presents the Smart Automatic Robotic Welder for Complex Steel Structures, optimized for the H-T Beam Production Line. This state-of-the-art welding robot arm operates on a ground rail system, featuring advanced 6-axis control for unparalleled precision. Perfect for TIG welding steel H-Beams, our robotic arm ensures efficiency, accuracy, and robustness in industrial applications.

Please note: Minor discrepancies may exist between the actual product and the depicted image.
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Seamless identification and precision welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly buildings, bridge engineering, shipyards, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Perfect for multiple batches and small batch welding needs, capable of handling diverse plate materials.
2. Teach-free programming: The software autonomously calculates welding attitudes, search attitudes, and null shift paths, significantly reducing manual programming and enhancing intelligence.
3. Supports model import, with automatic extraction and analysis of weld seams; integrates seamlessly with Tekla, SolidWorks, and other leading 3D modeling software.
4. Employs digital twin technology to synchronize the robot's movements within the software and in the real workstation, achieving high intelligence.
5. Boasts a comprehensive welding process library that supports customized processes and manual importation of process templates, adapting to a wide range of complex workpieces.
6. Features production data statistics and supports remote viewing via a smartphone app, allowing real-time monitoring of processing progress for enhanced intelligence.
7. Connected to the MES system: Scan the workpiece QR code or enter the drawing number from the server's model library to download files to the offline intelligent platform, eliminating the need for USB drives.

> High Welding Precision and Speed <

1. Automatic sequencing with minimal empty travel distance for the robot.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming with built-in welding processes, featuring an automatic obstacle avoidance algorithm for rapid welding path generation.
4. Software automatically sets the allowable range of torch attitudes based on real-world welding requirements, accurately calculating the robot's welding trajectory.
5. Advanced welding seam tracking system combining feed-forward and feedback for exceptional recognition accuracy.
6. Automatic generation and visualization of torch attitudes (torch angle) and positions within the software.
7. Real-time modification of the welding torch attitude (push-pull angle) via an intelligent operation platform, making adjustments more user-friendly.
8. Supports batch generation of weld seams, eliminating the need for repetitive offline programming operations.

> Long Service Life and Easy Maintenance <

1. Internal pipeline design within the robot body, eliminating the risk of hanging wires.
2. Independent air duct design for high-dust environments, resistant to interference and high temperatures.
3. Fully enclosed floor track prevents welding spatter and dust wear; multi-point lubrication system extends slider lifespan.
4. Collision detection and singularity avoidance enhance equipment longevity.
5. Interference or collision with the torch attitude will not generate a welding path; automatic path adjustment reduces the risk of collisions.

> Unparalleled Cost Savings and Superior Weld Quality <

1. Significantly cut down on manual welding expenses and ensure consistent personnel stability, making it a reliable investment.
2. Drastically diminish size discrepancies and surface unevenness, remarkably lowering the welding scrap rate and enhancing efficiency.
3. Expertly navigate bar and plate shear angle errors and the inconsistencies of manual riveting, resulting in precise weld start and end points and consistent weld lengths.
4. Seamlessly support breakpoint positioning for continued processing. Customize arc restart distances and ensure weld integrity over weld holes, enhancing joint reliability and weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot showcases a distinctive design featuring hollow structure arms and wrists with built-in welding cables. Its compact form factor allows for seamless welding in confined spaces. Lightweight, dust-proof, and drip-proof, the robot maintains high safety standards with a protective body cover, ensuring reliability in challenging environments.

Offering an expansive working area and rapid movement speeds, this robot delivers high repeat positioning accuracy, making it perfect for demanding welding tasks. Its versatility shines in tough conditions, consistently providing top-notch results while maximizing efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands at the forefront of innovation in assembly building intelligent equipment. As a high-tech enterprise, we specialize in research and development, manufacturing, sales, and service. Our designation as a national 'small giant' in specialization and new enterprises underscores our leadership in the industry. Our core expertise lies in the intelligent industrial mother machine for steel structures and cutting-edge IoT solutions.Our two main divisions focus on intelligent control systems and industrial IoT.
Our headquarters, located in Lingang New Area, Pudong New District, Shanghai, is a sprawling 32,000 square meter hub that includes our esteemed Research Institute of Artificial Intelligence for Assembled Buildings. This institute drives our management and innovation, spearheading research and development of high-end core technologies in Artificial Intelligence, Intelligent Buildings, and Industrial Internet of Things (IoT).
Our Shandong base in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams, which are integral to assembled buildings.Additionally, our Shandong facility focuses on creating intelligent industrial mother machines for the walls of assembled buildings, ensuring robust and efficient construction solutions.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)